Global Launch of BLJ-20 Pyrolysis Plant

GLOBAL LAUNCH OF BLJ-20 PYROLYSIS PLANT

Pyrolysis + Distillation Integration Technology = Dual Benefits of Naphtha & Non-Standard Diesel

Industry Pain Points

Low oil quality

Impurity-rich / Burn poorly / Low market value / Reduce economic efficiency

Low Processing Capacity

Long batch cycles / Low hourly output / Constant fixed costs / Limit large-scale profitability

Safety Concerns

Open-flame heating / Gas leaks / Lack automated safety systems

Three Core Values Of BLJ-20

High-quality Oil Products

Naphtha + Non-standard diesel

Integrated pyrolysis & distillation technology

Increase added value of oil products

Save distillation investment

Reduce energy consumption & costs

High Processing Capacity

Increased by 50%, bring higher production efficiency

Large capacity design of furnace（φ2800*10000）

Waste plastic↑ 12-13 tons/day

Waste tires↑ 18-20 tons/day

Oil sludge↑ 20-25 tons/day

High safety factor

Significantly improve operational comfort and safety

Safety valve + bursting disc protection technology

Dynamic sealing & heat insulation

Eliminate oil, gas leaks & open flames

Reduce thermal hazards

Want to learn more about technical highlights of BLJ-20 pyrolysis plant?

BESTON BLJ-20 VS Industry Pyrolysis Plant

BLJ-20

Other

Oil Quality

Obtain naphtha & non-standard diesel;
Reduce distillation investment;

More Impurities;
Need purification & distillation;

Processing Capacity

Increased by 50%;
Furnace size: ø2800*10000(mm);

Furnace Size: ø2800*8000(mm);

Safety Factor

Without oil or gas leakage;
Without open flames;

Have gas leaks & smoke;
High Casing Temperature;

Choose The Best Model Suits Your Business

Model		BLJ-16	BLJ-20	BLL-30
Raw Materials	Waste Tyre (car tires, industrial tires, agricultural tires)	✓	✓	✓
	Waste Plastic (PP, PE, PS…)	✓	✓	✓
	Oil Sludge	✓	✓	✓
	Processing Capacity (Ton/Day)	8–18	18–25	20–30
	Integrated Pyrolysis & Distillation	X	✓	✓
	Furnace Size (mm)	φ2800*7100	φ2800*10000	φ1800*18500
	Working Method	Batch	Batch	Fully Continuous
Final Products	Pyrolysis Oil	✓	✓	✓
	Naphtha	X	✓	✓
	Non-Standard Diesel	X	✓	✓
	Combustible Gas	✓	✓	✓
	rCB(recovered Carbon Black)	✓	✓	✓
	Configuration	Low	Moderate	High

Value of Final Pyrolysis Products

Naphtha

Chemical Feedstock：Produces propylene, butadiene, and ethylene for manufacturing plastics, rubbers, and other synthetic materials.
Fuel Production: Can be catalytically reformed into gasoline or processed into kerosene, jet fuel, and various fuel oils.
Solvent Applications: Serves as an effective solvent in industrial and laboratory settings for adhesives, coatings, inks, and extraction processes.

Non-Standard Diesel

Industrial Fuel: Suits for boilers, furnaces and more to replace traditional fuel oil.
Power Generation: Used as fuel for diesel generators.
Marine and Construction Machinery Fuel: Direct use in ships, construction, or agricultural machinery where emission standards are less strict.

Pyrolysis Oil

Used as fuel.
Directly sold to steel mills, boiler plants, cement plant.
Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.

Combustible Gas

Used as fuel in combustion chambers
Collected separately for other uses

rCB(recovered Carbon Black)

Used as fuel
Utilized in rubber production
Used as building materials
Road paving

Free Download of BLJ-20 Pyrolysis Plant ROI Analysis

BLJ-20 Operational Flow Chart

01Raw Material Pre-Treatment

Waste tires, plastics, oil sludge, and other materials are crushed and cleaned as required, then fed into the system via spiral or hydraulic methods, reducing labor costs.

02Reactor Heating

The raw materials are first preheated with natural gas/diesel/heavy oil, then the combustible gas generated during heating is used to supply heat to the main reactor. The pyrolysis process occurs under anaerobic conditions at temperatures below 500 °C.

03Fraction Cutting

During the heating process of the pyrolysis furnace, when the temperature is below 200°C, the corresponding valve opens to collect light oil. When the temperature exceeds 200°C, the corresponding valve pipeline opens while the light oil pipeline closes to collect heavy oil.

04Pyrolysis Product Processing

High-temperature pyrolysis oil and gas are condensed into fuel oil for storage, while non-condensable gases are partly reused as fuel or flared. Flue gas is treated with SCR desulfurization and denitrification to meet emission standards.

BLJ-20 Pyrolysis Plant On-Site Operation

Future Opportunities of the Pyrolysis Industry

Economic Benefits

Convert waste plastic, waste tyre, & oil sludge into saleable pyrolysis oil, naphtha, non-standard diesel and rCB(recovered Carbon Black), while reusing combustible gas produced during pyrolysis for heating to cut external fuel costs.

Environmental Benefits

Pyrolysis reduces the amount of waste plastic, waste tires, and waste oil sludge entering landfills, thereby preventing soil and groundwater contamination. Additionally, the exhaust gases are treated through spraying, desulfurization, and dust removal to ensure compliant emissions.

Social Benefits

Pyrolysis promotes the utilization of waste, aligning with the green and low-carbon development strategy, and contributes to achieving the goals of a circular economy and energy security.

100+ Industry Top Strategic Partners

Strategic partner of Silver Star,Nigeria’s second largest oil company

Pyrolysis oil certified by ISCC

Strategic partner of Corsair in the Netherlands

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2. Your raw material : (plastic, oil sludge, tire, biomass waste, etc).
3. Your end product:（Fuel oil, charcoal, biochar or no-standard diesel & gas）
4. Your end product's purpose? ( Fuel, power generation, heavy machinery, soil improvement, etc.)
5. Do you need EPC services, including park planning, design, construction, and operational support, etc.?

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