Charcoal making machine is designed for biomass waste recycling, such as agricultural waste, forestry waste, organic food waste, etc. In the carbonization process (also known as pyrolysis process), waste can be converted into charcoal, wood vinegar, tar and combustible gas. So far, Beston charcoal making machine has been exported and installed in Indonesia, Australia, Croatia, USA, Türkiye and other 100+ countries/regions, which helps our customers solve waste recycling problems and get profits.
BST-50S Palm Shell & EFB Biochar Macine In Indonesia
- Client Background
Oil Palm Plantation in Indonesia, 200 hectares of oil palm plantation, long-term use of chemical fertilizers leads to soil acidification. - Problems Faced
1. The cost of treating palm shell and palm empty fruit bunch (EFB) waste is high.
2. It is necessary to improve soil water retention and reduce dependence on chemical fertilizers. - Solutions
Customized BST-50S biochar machine:1. Palm shell + EFB mixed treatment: pyrolysis temperature is precisely controlled to produce high-porosity biochar.
2. Charcoal fertilizer integration: Biochar is mixed with palm shell vinegar to make organic fertilizer, replacing 30% of chemical fertilizers. - Results
1. Soil improvement: Soil pH value increased from 4.8 to 5.9 within 6 months, and water retention rate increased by 22%.
2. Carbon credit potential: Annual reduction of CO₂ emissions of 150 tons, applying for Indonesia carbon trading program. - Client Said
“This machine allows us to achieve a closed loop of waste → charcoal → fertilizer. The oil palm yield increased by 8% and we also obtained carbon neutrality certification.
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Charcoal Making Machine
Charcoal making machine, also known as biochar production equipment or a charcoal kiln, is designed to convert various biomass waste into charcoal through a process called pyrolysis. The process involves heating the biomass waste in an oxygen-limited environment, which prevents it from combusting but allows it to thermally decompose into charcoal, along with by-products like wood vinegar, tar and syngas.
Agricultural waste
Coconut shells, fruit shell, coffee husks,rice husk, nut shells, hazelnut shells, oak, jute stalks, peanut shells, sunflower stalks, elephant grass, peach pits, etc.
Forestry waste
EFB, bamboo, olive shells, wood, sawdust, log, etc.
Sewage and sludge waste
Municipal sludge, river sludge, domestic sludge, etc.
Charcoal
· Cooking & heating
· Grilling food
· Soil improvement
Wood vinegar
· Improvement of soil quality
· Elimination of pests
· Plant growth control
Tar
· Disinfectants
· Preservative agent
· Paving materials
Syn gas
· Fuel for heating
· Power generation
· Reuse in the furnace
Finished Charcoal Production
Beston charcoal making machine is equipped with forming system that can produce charcoal with different shapes, such as lump charcoal, cubic charcoal, oval charcoal, hexagonal charcoal, cylinder charcoal and charcoal powder, which can be used in many applications, such as industrial field, agricultural field, metallurgical field, carbon credits, etc.
Popular Models
To meet different requirements for operating efficiency, working conditions & charcoal quality, Beston offers two types of fully continuous charcoal production equipment: BST-06 & BST-50S, with a capacity of 0.3-15m³/h. Below are popular models of coal machines, including their specific parameters.
BST-06 Charcoal Making Machine
Type: fully continuous
Input capacity: 0.3-0.5m³/h
BST-50S Charcoal Making Machine
Type: fully continuous
Input capacity: 10-15m³/h
Work Flow
The temperature is around 150℃, and the external and internal moisture of the raw materials are evaporated by the heat supplied from the outside, and the shape of the raw materials does not change at this time. Only physical reaction occurs in the stage.
The temperature is 220-270℃, and the raw materials begin to decompose and release gas, the chemical composition of the raw materials begins to change, and the pyrolysis temperature varies from different feedstocks.
The temperature is 270-400℃, and the reaction process is mainly polycondensation and thermal decomposition. A large amount of volatiles are precipitated from feedstocks. Other products such as methanol and ethylene are also produced in this stage.
Under the fan, the high-temperature exhaust in the main furnace are cooled by the flue gas cooler and then enter the spray column for cleaning, removing harmful substances from the flue gases. The cooled slag enters the main furnace through the stoves.
Equipment Components
Our charcoal machine boasts precise temperature control, allowing for optimal carbonization of various materials. Whether you’re working with biomass, wood, or other organic matter, our machines guarantee consistent and uniform carbonization, ensuring the highest quality final products.
Say goodbye to long processing times and hello to increased productivity! Our cutting-edge equipment utilizes advanced heating mechanisms and optimized airflow systems, drastically reducing carbonization cycle times. Experience faster turnaround, higher output, and improved profitability.
Built to withstand demanding industrial environments, our charcoal making equipment is engineered with durability in mind. Constructed from high-quality materials and subjected to rigorous testing, our machines deliver long-lasting performance, ensuring your investment stands the test of time.
From agriculture to energy production, our charcoal making plant has diverse applications. Whether you’re in the agriculture or wood industry, or have requirements for activated charcoal, our machines adapt to your specific needs. Experience flexibility and versatility like never before.
Global Cases
Location: Indonesia
Raw Material: coconut shell
Model: BST-50S
Capacity: 5000kg/h
Installation method:
On-site installation
Final product:
Charcoal
Time: 2024.03
Location: Iran
Model: BST-50S
Capacity: 5000kg/h
Installation method:
On-site installation
Final product:
Charcoal
Time: 2023.11
Location: Costa Rica
Raw material: rice husk
Capacity: 5000kg/h
Installation method:
On-site installation
Final product:
Charcoal
Time: 2024.01
Location: Columbia
Model: BST-50S
Working Method: fully continuous
Installation method:
On-site installation
Final product:
Charcoal
Time: 2023.10
Location: India
Type: fully continuous
Capacity: 5000kg/h
Installation method:
On-site installation
Final product:
Charcoal
Time: 2023.09
Location: Costa Rica
Model: BST-50S
Capacity: 5000 kg/h
Working method:
Fully continuous
Final product:
Charcoal
Time: 2023.09
Location: Spain
Model: BST-50S
Capacity: 5000 kg/h
Working method:
Fully continuous
Final product:
Charcoal
Time: 2023.06
Location: Indonesia
Model: BST-50S Carbonization Machine
Capacity: 5000 kg/h
Installation method:
On-site installation
Final product:
Charcoal
Delivery time & Location: Serbia, 2023
Product model: BST-50S with 2 dryers
Raw materials: municipal sewage sludge
Operating efficiency: 5000kg /h
Installation method:
On-site installation
End product:
biochar
Delivery time & Location: Croatia, 2023.03
Product model: BST-50S
Raw materials: straw
Operating efficiency: 10-15m³/h
Installation method:
On-site installation
End product:
biochar
Honor and Patent Certificates
Service & Support
Pre-sale Service
Focus on customer’s demands: details communication and optimal solution providing for choice;
Send factory visit invitation: production site display and manufacturing process introduction;
Provide customized design: self-designed and manufactured machine to meet customer’s operation demands;
Offer supporting files or programs: confidential files, financing program, exclusive agency agreement, etc.
Service During Sale
Furnish design drawings: layout plan, foundation plan, circuit diagram, installation drawing, etc;
Report production progress: regular weekly report on product production progress;
Verify shipment information: online or on-site product inspection by customer;
Monitor transportation process: real-time monitoring and transportation safety and delivery time guarantees.
After-sales Service
Assist with on-site or online installation: professional engineers team guidance;
Provide professional operation training: operation safety guarantee and professional operation team building;
Implement tracking feedback: regular equipment examination report and follow-up communication with customer;
Conduct maintenance and repair: problem-solving within 24 hours and lifetime warranty and spare parts replacement.