Convert Waste Plastic/Tyre/Oil-sludge to Fuel Oil & No-standard Diesel
30 days runs continuously
Annual processing capacity:
6,000tons
waste plastic
10,000tons
waste tires
12,000tons
oil sludge
Are you looking for a solution for waste plastic/oil sludge/tyre recycling? Pyrolysis plant adopts advanced pyrolysis technology to convertplastic (PP, PE, PS), oil sludge and tyre waste, producing final products such as pyrolysis oil, carbon black and steel wire. We offer various pyrolysis technologies, including tire or oil sludge pyrolysis and plastic catalytic pyrolysis. So far, we have successfully set up 1000+ pyrolysis plant in Indonesia, Libya, Cyprus and other 100+ countries/regions.
4 Sets Plastic Pyrolysis Plant & 1 Set Distillation Plant in Netherland
- Client Background
A European startup plans to build a plastic-to-fuel chemical recycling plant to support the EU’s circular economy goals. Their mission: to produce new plastics without using virgin resources and reduce industrial CO2 emissions. - Problems Faced
1. Excessive plastic waste, fossil fuel dependency, and harmful incineration practices
2. Plant must comply with NOx emission standards
3. Wax oil buildup in plastic pyrolysis - Solutions
1. Scalable capacity: Parallel pyrolysis units enable 30TPD processing & get enough fuel oil
2. Emission control: Upgraded combustion + advanced exhaust treatment for NOx compliance
3. Wax oil solution: Dual-catalytic system prevents pipeline clogging - Results
1. Sustainable waste solution: Meets rising demand for plastic recycling while cutting CO2
2. Circular economy: Pyrolysis oil for new plastic production, creating closed-loop recycling
Learn More
Global Launch of BLJ-20 Pyrolysis Plant
If you want to learn more about this BLJ-20 pyrolysis plant, please check our detailed introduction.
Raw Materials and Final Products
Waste Tire
Waste Plastic
Oil Sludge
Fuel Oil
Carbon Black
Steel Wire| Final Product | Oil Yield | Usage |
| Fuel Oil | 35%-45% | 1. High-calorie fuel; 2. Directly sold to steel mills, boiler plants, cement plant; 2. Burn to generate electricity; 3. Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships. |
| Carbon Black | 30%-35% | 1. Mixing with coal into coal briquette for burning; 2. Mixing with building material into bricks and asphalt modifier; 3. Further processed into rubber product, tyre, and belts; 4. Grinding for ink production and black pigment for printing ink. |
| Steel Wire | 8%-15% | Directly sold to steel processing enterprises. |
| Syn Gas | 8%-15% | Recycled as fuel to heat the reactor, saving a lot of fuel. |
Popular Models of Pyrolysis Plant
Beston has various models of pyrolysis machines. So far, our machines are mainly divided into three types, batch-type and fully continuous equipment. In addition, Beston equipment can dispose of 12-35T waste per day. You can also choose a portable/mobile type pyrolysis plant, which is more easy to transport. Here are 4 hot models of Beston pyrolysis plants for your choice, including their specific parameters.
BLJ-16 Pyrolysis Plant
Capacity: 12-16T/D
Working method: batch
BLL-30 Pyrolysis Plant
Capacity: 30-35T/D
Working method: fully continuous
Work Flow of Pyrolysis Plant
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plants; and a tyre shredder is recommended for continuous pyrolysis plants.
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through coping plate in the main furnace.
Components of Pyrolysis Plant
We provide our customer with an integrated solution, including pre-treatment, pyrolysis, distillation and further processing. Such a full-process production line solution spares troubles and saves time for our customer.
Three-in-one condenser system design integrates oil tank, condenser and water seal into one integral whole, which is easy to install and operate, and has the advantages of small floor area, safety and convenience.
Our complete production line adopts instrument or PLC control system with point control, data acquisition and alarm function, user-friendly operation interface for easy operation, and spiral water-cooled discharging system, which achieves the purpose of confined space, safety, cleanliness, environmental protection and low labor intensity.
Upholding “customer-centered” principle, our company providing customized service to meed different demands, including but not limited to equipment design and manufacture of different models, size or shape of reactor door, supporting catalyst providing, installation layout drawing, and 3D project drawing, etc, by which our customer can have a more intuitive understanding of the project and its details.
Cost and ROI of Pyrolysis Plant
| Return on Investment of BLL-30^1 set waste Plastic pyrolysis project in Italy | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BLL-30 waste plastic pyrolysis plant | |||||||
| Introduction | According to the market data of Mongolia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BLL-30 | Set | 1024761.00 | 1.00 | 1024761.00 | ||
| Transportation | From China to destination port | Set | 80000.00 | 1.00 | 80000.00 | |||
| From Port to Site | Set | 5000.00 | 1.00 | 5000.00 | ||||
| Customs tax | 9% | Set | 92228.49 | 1.00 | 92228.49 | |||
| Installation | Beston technician’s salary | Day | 150.00 | 120.00 | 18000.00 | 2 workers; each workers 60days. | ||
| Round -trip airtickets | Ea | 3200.00 | 2.00 | 6400.00 | ||||
| Visa | Ea | 100.00 | 2.00 | 200.00 | ||||
| Local welder | Day | 15.00 | 240.00 | 3600.00 | 4 welders are needed | |||
| Local plumber | Day | 15.00 | 240.00 | 3600.00 | 4 plumbers are needed | |||
| Local electrician | Day | 15.00 | 240.00 | 3600.00 | 4 electricians are needed | |||
| Local labor | Day | 10.00 | 480.00 | 4800.00 | 8 labors are needed | |||
| Crane forklift etc. | Day | 20.00 | 30.00 | 600.00 | ||||
| Materials | Installation materials ready | Set | 5000.00 | 1.00 | 5000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1500.00 | 1.00 | 1500.00 | Environmental, firefighting, etc. | |||
| Workshop | 1500 | ㎡ | 16.00 | 1500.00 | 24000.00 | 8 years | ||
| US$1,273,289.49 | ||||||||
| Operating Cost | Raw materials | Waste plastic granules | Ton | 0.00 | 20.00 | 0.00 | Estimated capacity: 20ton per day. | |
| Water | / | m³ | 2.30 | 5.00 | 11.50 | |||
| Electricity | / | KWH | 0.15 | 4300.80 | 657.59 | 256kw*0.7*24hrs | ||
| Fuel | Pyrolysis oil | L | 0.00 | 160.00 | 0.00 | Pyrolysis oil is from plant for free | ||
| Labor | / | People | 18.00 | 136.00 | 2448.00 | 6 workers per shift , 3 shifts for 2hrs | ||
| Maintenance | / | Day | 20.00 | 1.00 | 20.00 | |||
| Depreciation | 8 years | Day | 426.98 | 1.00 | 426.98 | |||
| US$3,564.08 | ||||||||
| End Products Price | Fuel oil (estimated oil yeild based on test report 2 ) 79.67% | 80% | Ton | 300 | 15.934 | 4780.20 | 79.67% of output | |
| steel | 0% | Ton | 0 | 0 | 0.00 | |||
| US$4,780.20 | ||||||||
| Daily Income | US$1,216.12 | |||||||
| Monthly Income | Working day | Day | 25 | US$30,403.10 | ||||
| Yearly Income | Working day | Day | 300 | US$364,837.18 | ||||
Global Cases
As a company focusing on the design and manufacture of pyrolysis plants, Beston has successfully reached more than 1000 cooperation with customers from over 100 countries, including Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, Kyrgyzstan, India, Poland, Italy, etc. Beston is committed to helping our customer solve waste recycling problems, choose feasible and optimal solutions, obtain huge profits whilst conducting an eco-friendly and sustainable project.
Time: 2024.05
Location: Malaysia
Model: BLJ-16
Capacity: 12-16 t/d
Working method:
batch
Final product:
fuel oil
Time: 2024.04
Location: Japan
Model: BLJ-3
Capacity: 1-3 t/d
Working method:
skid-mounted
Final product:
fuel oil
Time: 2024.04
Location: Sudan
Model: BLJ-16
Capacity: 12-16 t/d
Working method:
batch
Final product:
fuel oil
Time: 2024.01
Location: Saudi Arabia
Model: BLJ-16
Capacity: 12-16 t/d
Working method:
batch
Final product:
fuel oil
Time: 2023.10
Location: South Africa
Model: BLJ-16
Capacity: 12-16 t/d
Working method:
batch
Final product:
fuel oil for sale
Time: 2023.09
Location: Nigeria
Model: BLJ-16
Capacity: 12-16 t/d
Raw material:
oil sludge
Final product:
fuel oil for sale
Delivery time: 2023.07
Location: Mexico
Product model: BLJ-10
Raw material: tyre
Installation method:
installation under the online guidance
End product:
fuel oil for sale
Delivery time: 2023.07
Location: Paraguay
Product model: BLJ-3
Raw material: tyre
Installation method:
online installation service
End product:
pyrolysis oil
Honor and Patent Certificates
Beston Service
Pre-sale Service
Focus on customer’s demands: details communication and optimal solution providing for choice;
Send factory visit invitation: production site display and manufacturing process introduction;
Provide customized design: self-designed and manufactured machine to meet customer’s operation demands;
Offer supporting files or programs: confidential files, financing program, exclusive agency agreement, etc.
Service During Sale
Furnish design drawings: layout plan, foundation plan, circuit diagram, installation drawing, etc;
Report production progress: regular weekly report on product production progress;
Verify shipment information: online or on-site product inspection by customer;
Monitor transportation process: real-time monitoring and transportation safety and delivery time guarantees.
After-sales Service
Assist with on-site or online installation: professional engineers team guidance;
Provide professional operation training: operation safety guarantee and professional operation team building;
Implement tracking feedback: regular equipment examination report and follow-up communication with customer;
Conduct maintenance and repair: problem-solving within 24 hours and lifetime warranty and spare parts replacement.