GLOBAL LAUNCH OF BLJ-20 PYROLYSIS PLANT
Pyrolysis + Distillation Integration Technology
= Dual Benefits of Naphtha & Non-Standard Diesel
Industry Pain Points
Low Oil Quality
Impurity-rich
Burn poorly
Low market value
Reduce economic efficiency
Low Processing Capacity
Long batch cycles
Low hourly output
Constant fixed costs
Limit large-scale profitability
Safety Concerns
Open-flame heating
Gas leaks
Lack automated safety systems
Three Core Values Of BLJ-20
High-quality Oil Products
Naphtha + Non-standard diesel
Integrated pyrolysis & distillation technology
Increase added value of oil products
Save distillation investment
Reduce energy consumption & costs
High Processing Capacity
Increased by 50%, bring higher production efficiency
Large capacity design of furnace（φ2800*10000）
Waste plastic↑ 12-13 tons/day
Waste tires↑ 18-20 tons/day
Oil sludge↑ 20-25 tons/day
High safety factor
Significantly improve operational comfort and safety
Safety valve + bursting disc protection technology
Dynamic sealing & heat insulation
Eliminate oil, gas leaks & open flames
Reduce thermal hazards
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BESTON BLJ-20 VS Industry Pyrolysis Plant
Oil Quality
✓ Reduce distillation investment
Need purification & distillation;
Processing Capacity
✓ Furnace size: ø2800*10000(mm)
Safety Factor
✓ Without open flames
High Casing Temperature;
Choose The Best Model Suits Your Business
| Model | BLJ-16 | BLJ-20 | BLL-30 | |
|---|---|---|---|---|
| Raw Materials | Waste Tyre (car tires, industrial tires, agricultural tires) | ✓ | ✓ | ✓ |
| Waste Plastic (PP, PE, PS…) | ✓ | ✓ | ✓ | |
| Oil Sludge | ✓ | ✓ | ✓ | |
| Processing Capacity (Ton/Day) | 8–18 | 18–25 | 20–30 | |
| Integrated Pyrolysis & Distillation | X | ✓ | ✓ | |
| Furnace Size (mm) | φ2800*7100 | φ2800*10000 | φ1800*18500 | |
| Working Method | Batch | Batch | Fully Continuous | |
| Final Products | Pyrolysis Oil | ✓ | ✓ | ✓ |
| Naphtha | X | ✓ | ✓ | |
| Non-Standard Diesel | X | ✓ | ✓ | |
| Combustible Gas | ✓ | ✓ | ✓ | |
| rCB(recovered Carbon Black) | ✓ | ✓ | ✓ | |
| Configuration | Low | Moderate | High | |
Value of Final Pyrolysis Products
Naphtha
Chemical Feedstock：Produces propylene, butadiene, and ethylene for manufacturing plastics, rubbers, and other synthetic materials.
Fuel Production: Can be catalytically reformed into gasoline or processed into kerosene, jet fuel, and various fuel oils.
Solvent Applications: Serves as an effective solvent in industrial and laboratory settings for adhesives, coatings, inks, and extraction processes..
Non-Standard Diesel
Industrial Fuel: Suits for boilers, furnaces and more to replace traditional fuel oil.
Power Generation: Used as fuel for diesel generators.
Marine and Construction Machinery Fuel: Direct use in ships, construction, or agricultural machinery where emission standards are less strict.
Pyrolysis Oil
Used as fuel
Directly sold to steel mills, boiler plants, cement plant.
Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.
Combustible Gas
Used as fuel in combustion chambers
Collected separately for other uses
rCB(recovered Carbon Black)
The rCB, a kind of eco-friendly material, is a key ingredient in the manufacture of eco-friendly tires.
The rCB can be directly used in the production of cement, asphalt, inks, coatings, and other industrial materials.
Free Download of BLJ-20 Pyrolysis Plant ROI Analysis
Waste Plastic Pyrolysis ROI Report
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Waste Tyres Pyrolysis ROI Report
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Oil Sludge Pyrolysis ROI Report
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BLJ-20 Operational Flow Chart
01Raw Material Pre-Treatment
Waste tires, plastics, oil sludge, and other materials are crushed and cleaned as required, then fed into the system via spiral or hydraulic methods, reducing labor costs.
02Reactor Heating
The raw materials are first preheated with natural gas/diesel/heavy oil, then the combustible gas generated during heating is used to supply heat to the main reactor. The pyrolysis process occurs under anaerobic conditions at temperatures below 500 °C.
03Fraction Cutting
During the heating process of the pyrolysis furnace, when the temperature is below 200°C, the corresponding valve opens to collect light oil. When the temperature exceeds 200°C, the corresponding valve pipeline opens while the light oil pipeline closes to collect heavy oil.
04Pyrolysis Product Processing
High-temperature pyrolysis oil and gas are condensed into fuel oil for storage, while non-condensable gases are partly reused as fuel or flared. Flue gas is treated with SCR desulfurization and denitrification to meet emission standards.
BLJ-20 Pyrolysis Plant On-Site Operation
Future Opportunities of the Pyrolysis Industry
Economic Benefits
Convert waste plastic, waste tyre, & oil sludge into saleable pyrolysis oil, naphtha, non-standard diesel and rCB(recovered Carbon Black), while reusing combustible gas produced during pyrolysis for heating to cut external fuel costs.
Environmental Benefits
Pyrolysis reduces the amount of waste plastic, waste tires, and waste oil sludge entering landfills, thereby preventing soil and groundwater contamination. Additionally, the exhaust gases are treated through spraying, desulfurization, and dust removal to ensure compliant emissions.
Social Benefits
Pyrolysis promotes the utilization of waste, aligning with the green and low-carbon development strategy, and contributes to achieving the goals of a circular economy and energy security.
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