Process Oil Sludge Into fuel oil, syn gas & solid residues
The oil sludge pyrolysis plant (also called thermal desorption unit) can process the oil sludge into fuel oil, syn gas and solid residue.
Whether a petrochemical enterprise or environmental protection service provider, the oil sludge pyrolysis plant can provide you with efficient and environmentally friendly oil sludge treatment solutions to reduce pollution, realize resource recycling, and create economic value.
Oil & gas efficient condensation: Direct spraying, mixing and condensation, rapid cooling, blocking olefin secondary polymerization, blocking oil and gas pipelines, causing equipment shutdown and maintenance.
Thermal cycle: 80% high-temperature exhaust gas is recycled into the combustion chamber, mixed with 1300℃ hot air to heat the reactor.
Waste heat utilization: 20% of the exhaust gas is preheated to the combustion air, double energy saving, reduce exhaust emissions by 50%.
Intelligent adaptation: automatic adjustment of fuel ratio, adapting to mixed feeding of waste plastics/tire/oil sludge.
Precise temperature control: ±10℃ constant temperature pyrolysis, oil product output rate increased by 15%.
1. 30 days runs continuously without topping
2. The exhaust emissions meet EU standards, energy consumption reduced by 55%, emissions reduced by 50%
3. High automation, only 2-3 operators per shift
4. Temperature control accuracy ±10℃, improving waste treatment reaction efficiency and oil quality
Our pyrolysis plant can process different oil sludge into fuel oil, including dripping oil sludge, tank bottom oil sludge, oily sludge, oil-contaminated soil, oily cuttings, oil-based mud, etc.
High-calorie fuel;
Directly sold to steel mills, boiler plants, cement plant; Burn to generate electricity;
Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.
Main furnace heating: Recovered combustible gas can be used as fuel directly in the combustion chamber.
Separate collection: Recovered combustible gas can be separately collected for other purposes.
Burned as fuel: The solid residues have a certain calorific value and can be used as fuel.
Industrial raw materials: If it contains a higher proportion of carbon black, it can be used as rubber products.
Building materials: Used as raw materials for building materials such as bricks and cement.
Paving materials: Used for road paving, replacing some sand and gravel materials.
| Model | BLJ-16 TDU | BLJ-16 ULTRA | BLL-30 |
|---|---|---|---|
| Suitable Raw Materials | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | 16-18t/batch | Waste plastic bales: 8-10t/batch Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Batch | Batch | Fully Continuous |
| Final Oil Quality | Pyrolysis oil | Pyrolysis oil; Pyrolysis oil with wax or naphtha | Pyrolysis oil; Pyrolysis oil with wax or naphtha |
| Reactor Materil | 304 Stainless steel | 304 Stainless steel | 304/310S Stainless steel |
| Reactor Life Span (Years) | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60 | 90 | 60-90 |
| Land Space Required (L*W*H*m) | 33*13*8 | 33*26*8 | 70*20*10 |
| Packing | 1*40FR+3*40HQ | 1*40FR+8*40HQ | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 45 | 60 | 60-90 |
Our waste oil sludge pyrolysis plant has an exhaust gas treatment system that meets the European Emission Standard. Don’t worry about polluting your working conditions or environment. Here is a workflow diagram of a oil sludge pyrolysis plant for your reference.
Three feeding methods for different oil sludge liquid contents:
Below liquid content 40% : belt conveyor; 40%-60% liquid content: shaftless spiral; More than 75% liquid content: sludge pump.
Thermal desorption reaction occurs in a high-temperature microaerobic reaction environment. During the reaction, oil sludge undergoes the following changes in thermal desorption equipment:
Under high-temperature conditions, long-chain hydrocarbons in oil sludge are broken into small molecular hydrocarbons. Condensable components in the oil gas can be cooled through the condenser to form fuel oil. Non-condensable oil gas is purified by water sealing to form syngas, which provide energy for the reactor.
Some solid substances in oil sludge cannot participate in the thermal desorption and eventually form solid residues. The solid residue is discharged through the water-cooled screw conveyor.
| Return on Investment of BLL-30^1 set waste oil sludge pyrolysis in Italy | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BLL-30 oil sludge pyrolysis plant | |||||||
| Introduction | According to the market data of Mongolia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BLL-30 | Set | 1024761.00 | 1.00 | 1024761.00 | ||
| Transportation | From China to destination port | Set | 80000.00 | 1.00 | 80000.00 | |||
| From Port to Site | Set | 5000.00 | 1.00 | 5000.00 | ||||
| Customs tax | 9% | Set | 92228.49 | 1.00 | 92228.49 | |||
| Installation | Beston technician’s salary | Day | 150.00 | 120.00 | 18000.00 | 2 workers; each workers 60days. | ||
| Round -trip airtickets | Ea | 3200.00 | 2.00 | 6400.00 | ||||
| Visa | Ea | 100.00 | 2.00 | 200.00 | ||||
| Local welder | Day | 15.00 | 240.00 | 3600.00 | 4 welders are needed | |||
| Local plumber | Day | 15.00 | 240.00 | 3600.00 | 4 plumbers are needed | |||
| Local electrician | Day | 15.00 | 240.00 | 3600.00 | 4 electricians are needed | |||
| Local labor | Day | 10.00 | 480.00 | 4800.00 | 8 labors are needed | |||
| Crane forklift etc. | Day | 20.00 | 30.00 | 600.00 | ||||
| Materials | Installation materials ready | Set | 5000.00 | 1.00 | 5000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1500.00 | 1.00 | 1500.00 | Environmental, firefighting, etc. | |||
| Workshop | 1500 | ㎡ | 16.00 | 1500.00 | 24000.00 | 8 years | ||
| US$1,273,289.49 | ||||||||
| Operating Cost | Raw materials | Waste plastic granules | Ton | 0.00 | 20.00 | 0.00 | Estimated capacity: 20ton per day. | |
| Water | / | m³ | 2.30 | 5.00 | 11.50 | |||
| Electricity | / | KWH | 0.15 | 4300.80 | 657.59 | 256kw*0.7*24hrs | ||
| Fuel | Pyrolysis oil | L | 0.00 | 160.00 | 0.00 | Pyrolysis oil is from plant for free | ||
| Labor | / | People | 18.00 | 136.00 | 2448.00 | 6 workers per shift , 3 shifts for 2hrs | ||
| Maintenance | / | Day | 20.00 | 1.00 | 20.00 | |||
| Depreciation | 8 years | Day | 426.98 | 1.00 | 426.98 | |||
| US$3,564.08 | ||||||||
| End Products Price | Fuel oil (estimated oil yeild based on test report 2 ) 79.67% | 80% | Ton | 300 | 15.934 | 4780.20 | 79.67% of output | |
| steel | 0% | Ton | 0 | 0 | 0.00 | |||
| US$4,780.20 | ||||||||
| Daily Income | US$1,216.12 | |||||||
| Monthly Income | Working day | Day | 25 | US$30,403.10 | ||||
| Yearly Income | Working day | Day | 300 | US$364,837.18 | ||||
Due to various factors, the cost and oil yield of pyrolysis plants may vary in different markets. If you need a specific profitability analysis, please contact us for a detailed consultation.
As a company specializing in the design and manufacture of waste oil sludge pyrolysis plants, Beston has successfully cooperated with customers from more than 100 countries, including Italy, the United Kingdom, the Netherlands, Belgium, France, Germany, Poland, Romania, Czech Republic, Greece, Finland, Portugal, Ireland, Croatia, Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, etc.
Raw material: oil sludge waste
Type: Bath
Capacity: 12-16T/D
Installation method: on-site installation
End product: fuel oil
Project purpose: Earn oil sludge treatment fee
Raw material: oil sludge waste
Type: Bath
Capacity: 12-16T/D
Installation method: on-site installation
End product: fuel oil
Project purpose: Directly sold to cement plant
Raw material: oil sludge
Type: Bath
Capacity: 12-16T/D
Installation method: on-site installation
End product: fuel oil
Project purpose: as high-calorie fuel
Raw material: oil sludge waste
Type: Bath
Capacity: 8-10T/D
Installation method: on-site installation
End product: fuel oil
Free 24/7 consultation is provided through various channels such as email, phone, website message, WhatsApp, WeChat, etc.
Self-designed and manufactured machines to meet customer’s different demands, such as color, size or capacity.
Free technical consultation and design drawings providing, such as layout plan, foundation plan, circuit diagram, installation drawing for customers.
On-site/online installation assistance, regular equipment examination feedback, spare parts replacement and free control system software upgrading service.
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