High-efficiency plastic pyrolysis solution, turning waste to valuable fuel oil
Annual plastic recycling 6000 tons
Meets EU emission standards
30 days of continuous operation
A new OECD report confirms what many in the industry already suspected: less than 10% of plastic is recycled globally. The number has barely moved in decades.
Large quantities of waste plastics are left unused or pollute the environment due to a lack of effective treatment methods. Beston pyrolysis technology offers a practical solution—converting waste plastics into usable fuel oil, thus achieving resource recycling.
What Plastics Work for Pyrolysis?
Best feedstock = pure hydrocarbon-based plastics (C & H only, no Cl or O).
#4 LDPE
Cling film, plastic bags
#2 HDPE
Trash cans, pallets, pipes
#5 PP
Food containers, bottle caps
#6 PS
Foam packaging, food boxes
#7 Others (Cl/O-free)
pure white plastic, fishing net, pure plastic cable
PP, PE, and PS plastics are highly recommended for pyrolysis due to their high oil yield of 80% – 95%. Contact us to turn High-Yield Plastics into High-Profit Oil.
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PVC #3 — Contains Chlorine
Releases HCl gas under heat → corrodes reactors & pipelines, contaminates oil output, produces toxic dioxins.
PET #1 — Contains Oxygen
Mostly char and waste residue. Also, released oxygen reacts with pyrolysis gases, creating explosion risk inside the reactor.
From Waste Plastic to High-Value Products
PyrolysisOil
DistillationNon-Standard
Diesel
Pyrolysis Fuel Oil
Direct output from pyrolysis. Ready to sell or further refine.
Where it goes
Industrial boilers, cement factories, brick kilns
It can be reused as fuel for pyrolysis equipment
ISCC-certified oil qualifies for premium circular economy supply chainsNon-Standard Diesel
Distilled from pyrolysis oil. Heavier fraction, high energy density.
Where it goes
Industrial fuel replacing traditional diesel
Diesel generators for off-grid power generation
Ships, construction machinery, agricultural equipmentNaphtha
Distilled from pyrolysis oil. Light fraction, high chemical value.
Where it goes
Paints, coatings, industrial solvents
Gasoline blending & jet fuel production
Feedstock for ethylene/propylene productionBeston Advanced Catalytic
Dewaxing System
Plastic pyrolysis oil naturally contains long-chain waxy hydrocarbons — a byproduct of the cracking process that creates real operational headaches: pipeline blockages, machine downtime, and substandard oil quality. Beston catalytic dewaxing is the solution engineered to eliminate these problems.
How It Works
1High-temp vapor enters the catalytic tower
2Catalysts crack long-chain wax molecules
3Lighter fractions increase, heavy components drop
4Clean, stable oil output — easier to use or sell!
WITHOUT CATALYST
Raw Pyrolysis Oil
Dark, waxy, below certification grade
WITH CATALYST
Dewaxed Pyrolysis
Clear, ISCC-ready, higher value
Higher-grade oil, ready for certification
The dewaxed pyrolysis oil meets the quality thresholds required for ISCC.
Safer, more stable operation
Catalytic dewaxing significantly reduces wax deposition blockage risk in pyrolysis reactor and the safety hazaards that come with it.
Longer uptime, lower maintenance costs
Reducing shutdowns, extending maintenance intervals, and protecting returns on investment.
Popular Types of Plastic Pyrolysis Plant
BLL-30 Continuous Plastic Pyrolysis Plant
Runs continuously 30 days | 55% less fuel consumption | 50% lower emissions
20–25 tons/day waste plastic
High naphtha yield with stable quality
6,000 tons per year
Online Inquiry
BLJ-20 Batch Plastic Pyrolysis Plant
Runs continuously 30 days | 55% less fuel consumption | 50% lower emissions
12–13 tons/day waste plastic
One-step get naphtha & non-standard diesel
4,000 tons per year
Online Inquiry
BLJ-16 Batch Plastic Pyrolysis Plant
Boost Production Efficiency by 200%
8–10 tons/day waste plastic
4 options: Standard / WAX / CAT / ULTRA
3,000 tons per year
Online Inquiry
BLL-30
1 option
Waste plastics; Tires; Oil sludge
Waste plastic:0.8-1.05t/h
Fully Continuous
Pyrolysis oil Pyrolysis oil with wax or naphtha
304/310S Stainless steel
70*20*10
BLJ-20
1 option
Waste plastics; Tires; Oil sludge
Waste plastic:12-13t/d
Batch
Pyrolysis oil, Non-standard diesel and naphtha
Q345R Boiler steel and 304/316L/310S Stainless steel
40*13*8
BLJ-16
Standard, Wax, Cat, Ultra
Waste plastics; Tires; Oil sludge
Waste plastic:8-10t/batch
Batch
Pyrolysis oil
Q345R Boiler steel
33*13*8
Due to various factors, the cost and oil yield of pyrolysis plants may vary in different markets. If you need a specific profitability analysis, please contact us for a detailed consultation.
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How The Plastic Pyrolysis Process Works
Pretreatment and Feeding
Raw materials need to be processed into different sizes for feeding. Different feeding sizes for your reference:
Batch waste plastic pyrolysis machine: Feed size diameter is less than 600mm. Feed plastic by manual labor.
Batch pyrolysis plant: Feed size diameter is less than 1200mm. Feed plastic by manual labor.
Continuous pyrolysis plant: Feed size diameter is less than 20mm. Feed plastic by screw feeder.
Plastic Catalysis Pyrolysis
Heat the main furnace. When the temperature reaches 180 degrees Celsius, gas oil begins to generate. A significant amount of gas oil is produced at temperatures between 280-350 degrees Celsius.
After the oil gas enters the catalytic tower, it undergoes a reaction with the catalyst. This step mitigates issues related to wax deposition and liquefaction. Simultaneously, it contributes to enhancing the quality of the plastic pyrolysis oil.
Plastic Pyrolysis Oil Collection
The oil gas enters the manifold, and heavy particles of the oil gas will be liquefied and dropped into the heavy oil tank. The light oil gas will be liquefied into fuel oil by the condenser and reserved in the fuel oil tank.
Combustible Gas and Solid Residues Recycling
The non-liquefiable oil gas will be desulfurated, cleaned in the hydro seal, and then recycled in the burning room as the heating source.
The solid residues will be discharged by labor (skid-mounted type) or water-cooling discharger.
Emission Gas Recycling
When heating the reactor, the emission gas is cooled down in the flue condenser at first. After that, it goes to high-end emission gas treatment system (water washing, water spray, ceramic ring adsorption, and activated carbon adsorption). Finally, the discharged emission gas meets the European emission standards.
Beston Customized Waste Plastic Pyrolysis Projects
12,000 TPA Plastic-to-Resource Pyrolysis Project in Finland
Model:3*BLJ-16
Annual Capacity:12,000 tons
Project location:Finland
Output:Sold as Fuel
Client Background
- Corsair Group is a fast-growing player in the chemical recycling of plastic waste, focused on scalable and high-efficiency recycling solutions. The company is investing in advanced pyrolysis technologies to gain a competitive edge in the market.
Solutions
- 3× BLJ-16 pyrolysis units with a combined capacity of 12,000 tons/year
- Explosion-proof electrical components rated for high-temperature hazardous environments
- Integrated catalytic system + pipeline temperature control to prevent wax buildup and clogging
Results
- Converts waste plastics into valuable resources with measurable carbon emission reductions
- Pyrolysis oil feeds back into new plastic production, enabling a closed-loop recycling system
Facing similar challenges? Our Project team will recommend the right solution for your project.
Get a free consultation
Beston Profitable Circular Economy Benchmark Project with Plastic Pyrolysis
Model:4*BLJ-16
Annual Capacity:16,000 tons
Project location:Netherland
Output:Sold as Fuel
Client Background
- Excessive plastic waste, fossil fuel dependency, and harmful incineration practices
- Plant must comply with NOx emission standards
- Wax oil buildup in plastic pyrolysis
Solutions
- Parallel units: 30TPD capacity with stable fuel oil output
- Upgraded combustion + exhaust treatment for NOx compliance
- Dual-catalytic system prevents wax oil clogging
Results
- Reduces plastic waste & CO₂ emissions at scale
- Pyrolysis oil enables closed-loop plastic recycling
Facing similar challenges? Our Project team will recommend the right solution for your project.
Get a free consultation
In Spanish
8-10 TPD of plastic waste reliably converted into sellable pyrolysis oil.
In Cyprus
Successfully operational — plastic waste in, pyrolysis oil out for sale.
In Malaysia
Safely processing hazardous plastic waste into commercial pyrolysis oil.
In South Africa
Up to 10 tons of plastic waste turned into fuel oil daily,on-site operations.
In Morocco
Running at 8-10 TPD — local plastic waste reliably converted into usable fuel oil
In Oman
Turning 8-10 tons/day waste plastic into high-valued pyrolysis oil for sale in Oman.
Beston ISCC Certification Support for Pyrolysis Oil
ISCC stands for International Sustainability and Carbon Certification. It is an internationally recognized sustainability and carbon certification system. In simple terms: It proves your product is traceable, compliant, and low-carbon.
Higher Selling Price
Certified pyrolysis oil can be sold as: Renewable feedstock, Circular feedstock, Carbon-accountable product The price is usually higher than normal fuel oil.
Access to EU Market
The EU has strict RED II renewable energy regulations. ISCC is basic to the European market.
Carbon Reduction Value
After certification, pyrolysis oil can: Be used for carbon credit schemes, and improve ESG ratings.
EPC Turnkey Service for Pyrolysis Projects
From Blueprint to Operation: Your EPC Partner for Industrial Parks BESTON delivers end-to-end Engineering, Procurement, and Construction(EPC) solutions for oil sludge harmless disposal, plastics and tyres environmental treatment.
Co-Development & Partnerships
Establishing strategic alliances and co-development partnerships with world-leading industry giants, such as Huawei and LONGi Green Energy, to accelerate innovation in sustainable solutions.
Integrated Solution
Based on feedstock characteristics and local conditions, we design a complete pyrolysis solution — from process flow, layout planning, to emission control.
Integrated Supply Chain
BESTON applies BIM technology in comprehensive one-stop service, from rigorous manufacturing to ongoing after-sales support, ensuring stable equipment operation and smooth project delivery.
Beston with Global Certifications
Our equipment is certified by internationally recognized authorities and meets environmental compliance requirements.
ISO 9001 QMS Certificate
International quality management system standards
ensure product consistency and reliability.
ISO 14001 EMS Certificate
ISO 14001 environmental management system certification
demonstrates our ongoing commitment to green production.
CE European Certification
The product complies with EU safety and environmental
directives, serving as an official certification for entry into the
European market.
