Pyrolysis Plant
for Tire Recycling Industry
Waste Tire Recycling Industry
Waste tires are industrial hazardous solid waste, known in the industry as “black pollution”, which cannot be incinerated or buried. However, due to its composition of rubber, steel, carbon black and a variety of chemical substances, it is also known as “black gold mine”.
Pyrolysis Technology for Waste Tire Recycling
According to the comparison and trend of waste tire production and recycling volume in recent years, countries around the world are actively seeking all kinds of technologies to improve the utilization rate of tire recycling. In this regard, Beston provides waste tire recycling solution which converts waste tire to fuel oil through pyrolysis process, turning waste into wealth.
Final Product Application
Tire pyrolysis plant is designed to thermally decompose various waste tires in the absence of oxygen. The final products include pyrolysis oil (40-45%), carbon black (30-35%), syn gas (8-15%) and steel wire (8-15%), respectively.
Pyrolysis oil can be used as ordinary fuel oil, or used to be distilled to get heavy oil components for power generation, and even as gross oil sent to the petrochemical plant for refining to get commercial gasoline and commercial diesel for sale;
Carbon black after grinding can be used as fuel for combustion, to prepare coal, or blended into asphalt concrete paving to improve the high-temperature stability of road surfaces, and even re-used as a raw material for tire processing;
Steel wire can be recycled and reused to produce other metal products, or used in the construction industry, for example to strengthen concrete structures, whose high strength and durability makes it ideal for use as a building material;
Syn gas can be used to generate electricity or heat, and can also be recycled and utilized as a fuel to supply energy for the equipment; harmful gases can be treated by the exhaust gas system to reduce the pollution to the environment.
Waste Tire Pyrolysis Plant Catalog
Beston offers various models of pyrolysis plant, mainly three types with the capacity from 3 to 35 tons per day. You can choose one from here which is suitable for your project.
BLL-30 Pyrolysis Plant
- Capacity: 30-35T/D
- Working method: Continuous
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BLJ-16 Pyrolysis Plant
- Capacity: 12-16T/D
- Working method: batch
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Cost and ROI of Pyrolysis Plant
| Return on Investment of BLL-30 waste Tire pyrolysis project in Italy | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BLL-30 waste plastic pyrolysis plant | |||||||
| Introduction | According to the market data of Mongolia, the estimated ROI report, the various expenses are as follows: | |||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BLL-30 | Set | 1024761.00 | 1.00 | 1024761.00 | ||
| Transportation | From China to destination port | Set | 80000.00 | 1.00 | 80000.00 | |||
| From Port to Site | Set | 5000.00 | 1.00 | 5000.00 | ||||
| Customs tax | 9% | Set | 92228.49 | 1.00 | 92228.49 | |||
| Installation | Beston technician’s salary | Day | 150.00 | 120.00 | 18000.00 | 2 workers; each workers 60days. | ||
| Round -trip airtickets | Ea | 3200.00 | 2.00 | 6400.00 | ||||
| Visa | Ea | 100.00 | 2.00 | 200.00 | ||||
| Local welder | Day | 15.00 | 240.00 | 3600.00 | 4 welders are needed | |||
| Local plumber | Day | 15.00 | 240.00 | 3600.00 | 4 plumbers are needed | |||
| Local electrician | Day | 15.00 | 240.00 | 3600.00 | 4 electricians are needed | |||
| Local labor | Day | 10.00 | 480.00 | 4800.00 | 8 labors are needed | |||
| Crane forklift etc. | Day | 20.00 | 30.00 | 600.00 | ||||
| Materials | Installation materials ready | Set | 5000.00 | 1.00 | 5000.00 | Foundation, pipe, etc. | ||
| License | Ea | 1500.00 | 1.00 | 1500.00 | Environmental, firefighting, etc. | |||
| Workshop | 1500 | ㎡ | 16.00 | 1500.00 | 24000.00 | 8 years | ||
| US$1,273,289.49 | ||||||||
| Operating Cost | Raw materials | Waste plastic granules | Ton | 0.00 | 20.00 | 0.00 | Estimated capacity: 20ton per day. | |
| Water | / | m³ | 2.30 | 5.00 | 11.50 | |||
| Electricity | / | KWH | 0.15 | 4300.80 | 657.59 | 256kw*0.7*24hrs | ||
| Fuel | Pyrolysis oil | L | 0.00 | 160.00 | 0.00 | Pyrolysis oil is from plant for free | ||
| Labor | / | People | 18.00 | 136.00 | 2448.00 | 6 workers per shift , 3 shifts for 2hrs | ||
| Maintenance | / | Day | 20.00 | 1.00 | 20.00 | |||
| Depreciation | 8 years | Day | 426.98 | 1.00 | 426.98 | |||
| US$3,564.08 | ||||||||
| End Products Price | Fuel oil (estimated oil yeild based on test report 2 ) 79.67% | 80% | Ton | 300 | 15.934 | 4780.20 | 79.67% of output | |
| steel | 0% | Ton | 0 | 0 | 0.00 | |||
| US$4,780.20 | ||||||||
| Daily Income | US$1,216.12 | |||||||
| Monthly Income | Working day | Day | 25 | US$30,403.10 | ||||
| Yearly Income | Working day | Day | 300 | US$364,837.18 | ||||
Cost and oil yield of a pyrolysis plant may vary in different markets due to various factors. If you need a specific benefit analysis, please contact us for a detailed consultation.
How A Waste Tire Pyrolysis Plant to Work
Our waste tire pyrolysis plant is equipped with an exhaust gas treatment system which meets European Emission Standard. Don’t worry about polluting your working condition or environment.
We provide our customer with an integrated solution, including pre-treatment, pyrolysis, distillation and further processing. Such a full-process production line solution spares troubles and saves time for our customer.
Three-in-one condenser system design integrates oil tank, condenser and water seal into one integral whole, which is easy to install and operate, and has the advantages of small floor area, safety and convenience.
Our complete production line adopts instrument or PLC control system with point control, data acquisition and alarm function, user-friendly operation interface for easy operation, and spiral water-cooled discharging system, which achieves the purpose of confined space, safety, cleanliness, environmental protection and low labor intensity.
Upholding “customer-centered” principle, our company providing customized service to meed different demands, including but not limited to equipment design and manufacture of different models, size or shape of reactor door, supporting catalyst providing, installation layout drawing, and 3D project drawing, etc, by which our customer can have a more intuitive understanding of the project and its details.
Waste Tire Pyrolysis Projects by Beston Group
