Convert Waste Plastic/Tyre/Oil-sludge to Fuel Oil & No-standard Diesel
30 days runs continuously
Annual processing capacity:
6,000tons
waste plastic
10,000tons
waste tires
12,000tons
oil sludge
Designed for large-scale, high-efficiency and high-yield processing of waste plastics and waste tires, it opens a new era of resource recycling and stable profits.
30 days runs continuously
Oil and gas efficient condensation: Direct spraying and mixing condensation, rapid cooling, blocking olefin secondary polymerization
Reduced by 55% fuel consumption
Thermal cycle: 80% high-temperature exhaust gas is recycled into the combustion chamber, mixed with 1300℃ hot air to heat the reactor
Waste heat utilization: 20% of the exhaust gas is preheated to the combustion air, double energy saving
High degree of automation
Intelligent adaptation: automatic adjustment of fuel ratio, adapting to mixed feeding of waste plastics/tire
Precise temperature control: ±10℃ constant temperature cracking, oil product output rate increased by 15%
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Final Products ：Pyrolysis oil, Syngas, solid residue
Final Products ：Pyrolysis oil, rCB(carbon black), Syngas, steel wire
Final Products ：Pyrolysis oil, Syngas, metal recovery,sand, water
01
Oil & Gas Condensation
02
Hydroseal
03
Cooling Tower
04
Exhaust Gas Denitrification System
05
Buffer Steam Drum
06
Air-to-Air Heat Exchanger
07
Combustion Chamber
08
Reactor Body
09
High Temperature Fan
10
Screw Feed
11
Sealed Silo
12
Feed Hopper
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plants; and a tyre shredder is recommended for continuous pyrolysis plants.
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plants; and a tyre shredder is recommended for continuous pyrolysis plants.
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through coping plate in the main furnace.
| Model | BLL-30 |
|---|---|
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Fully Continuous |
| Final Oil Quality | Pyrolysis oil; Pyrolysis oil with wax or naphtha |
| Reactor Materil | 304/310S Stainless steel |
| Reactor Life Span (Years) | 5-8 |
| Guarantee (Months) | 12 |
| Delivery Time (Calendar Days) | 60-90 |
| Land Space Required (L*W*H*m) | 70*20*10 |
| Packing | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 60-90 |
Background:
A European startup plans to build a plastic-to-fuel chemical recycling plant to support the EU’s circular economy goals.
Challenge:
1. Excessive plastic waste, fossil fuel dependency, and harmful incineration practices
2. Plant must comply with NOx emission standards
3. Wax oil buildup in plastic pyrolysis
Solution:
1.Enlarge capacity: Parallel pyrolysis units for 30TPD capacity & get enough fuel oil
2. NOx compliance: Optimized combustion & advanced exhaust treatment
3. Wax oil solution: Dual-catalytic system prevents pipeline clogging
Results:
1.Sustainable plastic recycling: Meets demand + reduces CO₂
2.Closed-loop solution: Pyrolysis oil → new plastics (circular economy)
Background:
This is a hazardous waste treatment company that focuses on recycling the oil sludge generated during the mining process of local oil companies, seeking large-scale, compliant treatment solutions to improve operational efficiency.
Challenge:
1. Low recycling rate and resource waste
2. Strict compliance with environmental standards requirements
Solutions:
The pyrolysis technology is used to convert the oil sludge into pyrolysis oil, combustible gas and a small amount of solid residue, realizing the maximum recovery of resources. The pyrolysis oil can be sold directly, and the processing fee after recovery will bring a stable source of profit to the company, further improving the economic benefits of the project.
Results:
It has successfully processed 4,800 tons of oil sludge annually, gradually developed into a leader in the local oil sludge recycling industry, and plans to expand the project output to further enhance its industry influence.
Our company has established deep strategic partnerships with leading global companies, which not only enhances our technical strength, but also proves the global recognition of BLL-30
Corsair has strong technical accumulation and market influence in the field of waste resource utilization. As its strategic partner, we work with it to promote the application of innovative technologies.
Silver Star is the second largest oil company in Nigeria and a leader in the oil industry. The strategic cooperation with it has enabled our technology to be widely verified and recognized by the market.
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