Cases

Project Overview

Beston successfully delivered a BLJ-16 TDU system to a waste treatment subsidiary under a major group company located in Tripoli, the capital of Libya. The project aims to establish a high-standard Thermal Desorption Unit (TDU) treatment facility and position the client as a leading OBM waste resource recovery enterprise in Libya.

Product:BLJ-16 TDU Oil Sludge Pyrolysis Plant

Application:Pyrolysis of Oil-Based Mud (OBM)

Configuration:Nitrogen inert protection system, feeding platform

Location:Tripoli, Libya

Beston BLJ-16 TDU for Oil-Based Mud Harmless Treatment Benchmark Project in Libya

Customer Background

The client is a waste treatment subsidiary under a major group company based in Tripoli, Libya, operating under the Government of National Unity. The company is committed to establishing high-standard hazardous waste treatment capabilities and positioning itself as a market leader in the country’s emerging TDU sector.

01 Efficient Recovery of Valuable Oil from OBM

02 Ensuring Safe Operation with Nitrogen Protection System

03 Strategic Market Positioning in Libya’s TDU Sector

Challenges Faced by Client

Low Resource Recovery from Traditional OBM Treatment

The client previously relied on landfill disposal and centrifuge solid-liquid separation methods. While these methods removed part of the liquid phase, they failed to efficiently recover valuable oil from OBM waste.

Increasing Environmental & Regulatory Pressure

With expanding oil drilling activities in Libya, the volume of OBM waste continues to grow. Traditional disposal methods face higher environmental scrutiny and potential regulatory risk.

Pressure to Achieve Fast Investment Return

The project had to generate revenue through oil recovery while building market influence — positioning the company as Libya’s leading TDU waste treatment provider.

Beston Customized OBM Thermal Desorption Solution

Beston Group delivered a tailored BLJ-16 TDU system designed specifically for Libya’s OBM waste treatment requirements, addressing both technical challenges and investment return expectations.

High Processing Capacity:

The BLJ-16 TDU system provides continuous and stable processing of OBM waste, ensuring efficient oil recovery and consistent throughput.

Enhanced Safety Configuration:

The integrated nitrogen inert protection system reduces oxygen concentration inside the reactor, ensuring safe thermal desorption under high-temperature conditions.

Comprehensive Technical Support:

Beston provides full-process technical support including equipment layout design, system integration guidance, and commissioning assistance to ensure smooth project implementation.

Positive Outcomes

The system operates safely and efficiently. Oil recovery performance exceeded expectations, and the technical support was highly professional.

Closed-Loop Resource Recovery Achieved: After commissioning, the BLJ-16 TDU system successfully processes OBM waste through thermal desorption, enabling effective oil recovery and compliant solid residue handling.

Environmental & Safety Compliance Secured: The integration of nitrogen inert protection and emission control systems ensures stable and compliant operation under high-temperature processing conditions.

Strong Economic & Strategic Impact: The project serves as a strategic entry point into Libya’s emerging TDU market, positioning the client as a technology leader and early market mover.

Project Overview

Beston installed a BLJ-16 pyrolysis unit and associated dust removal system for Khalid’s hazardous waste treatment project in Johor, Malaysia, helping the client establish a comprehensive hazardous waste resource recovery and treatment facility. This project achieved the circular economy goal of “turning resources into wealth,” creating a win-win solution for the client in terms of both economic and environmental benefits.

Product:3*BLJ-16 pyrolysis plants

Application:Pyrolysis of oil sludge & medical waste plastics

Configuration:Exhaust gas dust removal system

Location:Malaysia

BLJ-16 Pyrolysis Plant for a local oil sludge & medical waste plastic project in Malaysia

Customer Background

The client company is a certified periodic waste contractor approved by the Malaysian Ministry of Environment, committed to providing green and sustainable solutions that meet ESG objectives, and promoting the circular economy concept through the 4R strategy (Reduce, Reuse, Recycle, Recover Energy). Therefore, this project plans to construct a resource recovery and disposal complex to treat hazardous waste from surrounding factories and oil sludge from Johor.

01 Effective Processing of Specific Hazardous Waste Materials

02 Meeting Environmental Impact Assessment (EIA) Emission Standards

03 Reasonable Site Layout

Challenges Faced by Client

Insufficient Hazardous Waste Treatment Capacity

The customer’s own factory and surrounding area generate large amounts of oil sludge and medical waste plastics, lacking effective treatment methods.

Environmental Compliance Pressure

The customer needs to ensure that waste treatment emissions meet standards, pass EIA approvals, and avoid environmental pollution and legal risks.

Investment Return Cycle Requirements

As a large-scale project investment, it is necessary to quickly achieve profitability and reduce financial pressure.

Beston Customized Sustainable Oil Sludge Harmless Solution

Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

High Processing Capacity:

Daily processing capacity of up to 45 tons (39 tons of oil sludge + 6 tons of medical waste), meeting the customer’s large-scale hazardous waste treatment needs.

Emission Compliance Guarantee:

Equipped with an advanced dust removal system, ensuring exhaust emissions meet environmental impact assessment standards and pass environmental approval.

Mature Technical Support:

Providing full-process services including CAD layout drawings, technical coordination, and factory inspections to ensure perfect equipment and site compatibility.

Positive Outcomes

Technical skill was very good and they are totally highly competent person!

Closed-Loop Formation of Hazardous Waste Treatment: After the equipment is put into operation, it can completely solve the problems of oil sludge and medical waste plastic treatment, processing over 16,000 tons of hazardous waste annually, achieving the client’s strategic goal of a resource recycling and disposal complex.

Environmental Compliance Achieved: Emission compliance ensures smooth passage of environmental impact assessment approval, while also obtaining medical waste treatment subsidies, enhancing the client’s market competitiveness and social recognition.

Significant Economic Benefits: Creating a sustainable profit model for the client, validating the commercial value of “resources to wealth.”

Project Overview

To address the growing desertification problem in the UAE, a UK-based biochar company launched its first biochar demonstration project in the country. Beston Group provided the BST-05 Pro biochar equipment for the project, supporting carbonization tests on various agricultural wastes. The project successfully validated the feasibility of using biochar to improve desert soils, laying the foundation for larger-scale biochar projects.

Product:1*BST-05 PRO biochar production machine

Application:Multi-feedstock biochar production

ConfigurationCarbon steel main reactor

Location:United Arab Emirates

BST-05 PRO Biochar production machine for a local desert soil improvement Project in UAE

Customer Background

This client is a biochar company with its parent company located in the UK. The company has long focused on biochar technology research and environmental remediation applications. With desertification becoming increasingly severe in the Middle East, the client wishes to conduct a biochar demonstration project in the UAE to explore its practical application potential in desert soil improvement.

01Low-cost solution to validate biochar application

02Flexible testing for multiple biomass feedstocks

03Scalable pathway for future large-scale projects

Challenges Faced by Client

Desertified Soil Conditions

Severe desertification limits conventional soil improvement methods.

Multi-Feedstock Uncertainty

Different biomass feedstocks require flexible testing.

Investment Risk at Early Stage

High upfront costs increase project risk.

Customized Sustainable Biochar Production Solution

Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

Stable Biochar Quality for Soil Application:

The BST-05 Pro ensures stable carbonization and consistent biochar quality, supporting reliable validation of biochar-algae applications for desert soil improvement.

High Feedstock Adaptability:

The system processes date palm leaves, trunks, and mixed agricultural residues, enabling flexible multi-feedstock testing and reducing material-related uncertainty.

Cost-Efficient Design:

The carbon steel main reactor reduces capital costs while maintaining stable operation, minimizing investment risk at the pilot stage.

Positive Outcomes

The pilot project successfully validated the application of biochar for desert soil improvement while controlling investment risk, laying a solid foundation for future scale-up and multi-party funding.

Technical skill was very good and they are totally highly competent person!

Validated Biochar Application: Biochar-algae application was validated for desert soil improvement.

Reduced Investment Risk: Pilot-scale deployment reduced upfront investment risk.

Scalable & Replicable Model: A replicable pilot model was established for future expansion.

Project Overview

Nowadays, Beston has successfully delivered an advanced continuous plastic pyrolysis solution in India. Designed for industrial-scale operation, this project demonstrates Beston’s strong capabilities in handling complex feedstocks, long-term continuous operation, and customized engineering solutions, marking a significant step forward in promoting sustainable plastic recycling and resource recovery in India.

Product: BLL-30 continuous pyrolysis plant

Application: Valuable fuels and alternative chemical feedstocks

Configuration BZJ-10 distillation equipment

Location: India

20-25 t/d Continuous BLL-30 Pyrolysis Plant for a Local Plastics Teatment Project in India

Customer Background

This client is a large industrial group in India, actively investing in advanced plastic recycling and chemical recovery solutions. Facing growing pressure from plastic waste management, sustainability targets, and future regulatory requirements, the client aimed to establish an industrial-scale Plastic Material Recovery Facility (PMRF). They required a technology partner capable of delivering a reliable, continuous, and scalable solution that could:

01 Meet long-term sustainability goals and future environmental compliance

02 Process mixed plastic waste efficiently while maximizing resource recovery

03 Operate stably under continuous, industrial-level workloads

Challenges Faced by Client

Complex Feedstock

The client needed to process mixed plastic waste with fluctuating composition, posing challenges to stable operation and consistent product quality.

Continuous Operation Requirements

Conventional recycling technologies failed to support long-term, industrial-scale continuous operation with sufficient reliability and safety.

Downstream Uncertainty

Unclear downstream application pathways for pyrolysis oil increased technical and investment risks, requiring a flexible and proven solution.

CBeston Customized Pyrolysis Solution for Waste Plastic

Beston Group delivered a customized continuous plastic pyrolysis solution for the client, featuring one BLL-30 continuous pyrolysis plant and one BZJ-10 auxiliary system, designed to handle mixed plastic waste and support long-term industrial operation.

Stable Processing of Complex Feedstock

The BLL-30 continuous design ensures consistent processing of mixed plastic waste, maintaining stable operation and product quality despite feedstock variations.

High Processing Efficiency

The BLL-30 supports up to 30 days of continuous operation and processes up to 6,000 tons of plastic waste annually, ensuring high-efficiency industrial performance.

Flexible & Scalable Design

The integrated BZJ-10 system enhances char treatment and overall recovery efficiency, allowing flexible expansion and adaptation to future capacity upgrades.

Positive Outcomes

This project successfully enabled the client to overcome key challenges in plastic recycling and achieve stable, industrial-scale operation, delivering both environmental and commercial value:

I am very happy with the service your engineers provided in all fields, well done guys!

Stable and Efficient Operation: The BLL-30 system supports up to 30 days of continuous operation and processes up to 6,000 tons of plastic waste annually, ensuring reliable and high-efficiency production.

Enhanced Resource Recovery: Mixed plastic waste is effectively converted into valuable fuels and alternative chemical materials, improving overall resource utilization and economic returns.

Strengthened Sustainability and Market Position: The project supports the client’s long-term sustainability strategy while enhancing corporate credibility and positioning in the circular economy sector.