Beston BLJ-16 Pyrolysis Project for Large-Scale Plastic Waste Resource Recovery in Finland

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Project Overview

Beston supplied and commissioned three BLJ-16 plastic pyrolysis units for Corsair Group in Jämsä, Finland. With a combined annual processing capacity of 12,000 tons, this large-scale project converts plastic waste into pyrolysis oil sold as fuel — establishing a commercially viable and environmentally responsible chemical recycling model.


Product:3 × BLJ-16 plastic pyrolysis plant

Application: Large-scale mixed plastic waste recycling

Configuration: Customized explosion-prcof and certified electrical components and motors

Location:Jämsä, Finland

3*BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland

3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland

Customer Background

Corsair Group is a rapidly growing company in the field of plastic waste chemical recycling. Committed to combating the global plastic crisis, the company set out to develop large-scale, efficient, and commercially feasible plastic recycling solutions. To achieve this, Corsair invested in advanced pyrolysis technology — aiming to establish an early strategic position in the market and generate revenue from pyrolysis oil sales.

01 Effective Processing of Specific Hazardous Waste Materials
02 Meeting Environmental Impact Assessment (EIA) Emission Standards
03 Reasonable Site Layout
3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (3)
3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (1)
3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (2)

Challenges Faced by Client

3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project

Scaling Up Plastic Recycling with Proven Technology

Corsair needed a reliable, high-capacity pyrolysis system capable of processing thousands of tons of plastic waste annually while maintaining consistent output quality.

Stable and Continuous Operation at Industrial Scale

With a large-volume throughput target, the client required units that could operate continuously with predictable performance and minimal downtime.

Long-Term Strategic Expansion

Corsair’s vision extended beyond Phase I — they needed a solution and a partner capable of growing with them as capacity demands increased.

Beston Customized Sustainable Waste Plastic Pyrolysis Solution

Beston delivered a tailored pyrolysis solution by leveraging the core strengths of the BLJ-16 system, directly addressing client’s waste management, energy, and sustainability challenges.

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Multi-Unit Continuous Processing:

Three BLJ-16 units operating in parallel deliver a total annual capacity of 12,000 tons, ensuring uninterrupted, high-volume plastic waste processing at industrial scale.

Consistent Oil Output for Commercial Sale:

Units operate at 280–350°C, producing high-quality pyrolysis oil with stable yield — directly sold as fuel to generate commercial revenue.

Scalable Partnership for Phase II Expansion:

With Phase I fully operational, Beston and Corsair have established a strong foundation for continued cooperation, with Phase II set to further expand processing capacity.

Positive Outcomes

profileTechnical skill was very good and they are totally highly competent person!

Phase I Successfully Commissioned: All 3 BLJ-16 units installed, tested, and confirmed stable — with smooth startup procedures and predictable throughput reported by on-site operators.

12,000 Tons Annual Capacity Achieved: Consistent daily operation transforms large volumes of plastic waste into marketable pyrolysis oil.

Phase II Expansion Underway: The success of Phase I has strengthened the strategic cooperation between Beston and Corsair, paving the way for further scale-up.

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    1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

    2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

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    Beston BLJ-16 Pyrolysis Project For Turning Diaper Plastic Waste into Pyrolysis Fuel Oil

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    Project Overview

    Beston supplied and commissioned a BLJ-16 dual-system batch pyrolysis unit — complete with hydraulic feeding and an advanced exhaust gas purification system. By converting daily plastic production waste into pyrolysis oil for on-site power generation, this project helps the customer achieve a cost-effective and environmentally responsible closed-loop production model.


    Product:BLJ-16 plastic pyrolysis plant

    Application: Mixed plastics from used diapers/hygiene products

    Configuration: Hydraulic feeding + high-end exhaust dust removal system

    Location:France

    BLJ-16 Pyrolysis Plant for a Diaper & Feminine Hygiene Plastic Waste Project in France

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    Customer Background

    The client is a France-based manufacturer dedicated to producing eco-friendly, compostable, and innovative baby diapers and feminine hygiene products. Committed to responsible and sustainable manufacturing, the company actively seeks solutions to minimize its environmental footprint. As plastic waste is inevitably generated throughout the production process, they recognized the need for an effective on-site waste management solution — one that not only handles the waste responsibly, but also converts it into a reusable energy source to support their own operations.

    01 High-end exhaust dust removal system
    02 Spiral slag discharge system
    03 Meets EU standards
    Beston-BLJ-16 Plastic pyrolysis project with high-end exhaust dust removal system
    Beston-BLJ-16 Plastic pyrolysis project with Spiral slag discharge system
    Beston-BLJ-16 Plastic pyrolysis project with exhaust dust removal system

    Challenges Faced by Client

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    Mounting Plastic Waste with No Effective Outlet

    The client generates a substantial volume of plastic waste daily from its production lines, with no efficient on-site treatment solution in place.

    High Diesel Dependency and Rising Energy Costs

    The facility relies heavily on diesel for power generation, resulting in significant and recurring fuel expenditure.

    Pressure to Align Operations with Eco-Friendly Values

    As a brand built on sustainability, the client needed its waste management practices to genuinely reflect its environmental mission.

    Beston Customized Sustainable Waste Plastic Pyrolysis Solution

    Beston delivered a tailored pyrolysis solution by leveraging the core strengths of the BLJ-16 system, directly addressing client’s waste management, energy, and sustainability challenges.

    Beston-BLJ-16 Plastic pyrolysis project with reactor

    Continuous Dual-System Processing:

    The BLJ-16 dual-system configuration runs without shutdown, ensuring stable, high-volume processing of mixed plastic waste from daily production lines.

    Pyrolysis Oil as a Diesel Alternative:

    Plastic waste is converted into high-quality pyrolysis oil for on-site power generation — directly cutting diesel consumption and operational energy costs.

    Advanced Exhaust Gas Purification:

    A high-spec exhaust treatment system ensures all emissions meet stringent environmental standards, aligning with BB DISTRIBE’s commitment to responsible operations.

    Beston-BLJ-16 Plastic pyrolysis project in france with continuous hydraulic feeding
    Beston-BLJ-16 Plastic pyrolysis project in france with reactor
    Beston-BLJ-16 Plastic pyrolysis project in france with reactor

      Contact Us

      Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

      Please specify your requirement by referring to the following aspects:

      1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

      2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

      3. When is the project supposed to be running? (Key info for A-Z project programming)

      4. Budget for machinery purchasing? (Key info for right model)

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      *Used solely for project evaluation. Your information will not be shared.

      Libya’s First High-Standard TDU Project: Beston BLJ-16 System Now Under Installation in Tripoli

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      Project Overview

      Beston successfully delivered a BLJ-16 TDU system to a waste treatment subsidiary under a major group company located in Tripoli, the capital of Libya. The project aims to establish a high-standard Thermal Desorption Unit (TDU) treatment facility and position the client as a leading OBM waste resource recovery enterprise in Libya.


      Product:BLJ-16 TDU Oil Sludge Pyrolysis Plant

      Application:Pyrolysis of Oil-Based Mud (OBM)

      Configuration:Nitrogen inert protection system, feeding platform

      Location:Tripoli, Libya

      Beston BLJ-16 TDU for Oil-Based Mud Harmless Treatment Benchmark Project in Libya

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      Customer Background

      The client is a waste treatment subsidiary under a major group company based in Tripoli, Libya, operating under the Government of National Unity. The company is committed to establishing high-standard hazardous waste treatment capabilities and positioning itself as a market leader in the country’s emerging TDU sector.

      01 Efficient Recovery of Valuable Oil from OBM
      02 Ensuring Safe Operation with Nitrogen Protection System
      03 Strategic Market Positioning in Libya’s TDU Sector
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      Challenges Faced by Client

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      Low Resource Recovery from Traditional OBM Treatment

      The client previously relied on landfill disposal and centrifuge solid-liquid separation methods. While these methods removed part of the liquid phase, they failed to efficiently recover valuable oil from OBM waste.

      Increasing Environmental & Regulatory Pressure

      With expanding oil drilling activities in Libya, the volume of OBM waste continues to grow. Traditional disposal methods face higher environmental scrutiny and potential regulatory risk.

      Pressure to Achieve Fast Investment Return

      The project had to generate revenue through oil recovery while building market influence — positioning the company as Libya’s leading TDU waste treatment provider.

      Beston Customized OBM Thermal Desorption Solution

      Beston Group delivered a tailored BLJ-16 TDU system designed specifically for Libya’s OBM waste treatment requirements, addressing both technical challenges and investment return expectations.

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      High Processing Capacity:

      The BLJ-16 TDU system provides continuous and stable processing of OBM waste, ensuring efficient oil recovery and consistent throughput.

      Enhanced Safety Configuration:

      The integrated nitrogen inert protection system reduces oxygen concentration inside the reactor, ensuring safe thermal desorption under high-temperature conditions.

      Comprehensive Technical Support:

      Beston provides full-process technical support including equipment layout design, system integration guidance, and commissioning assistance to ensure smooth project implementation.

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      Positive Outcomes

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      profileThe system operates safely and efficiently. Oil recovery performance exceeded expectations, and the technical support was highly professional.

      Closed-Loop Resource Recovery Achieved: After commissioning, the BLJ-16 TDU system successfully processes OBM waste through thermal desorption, enabling effective oil recovery and compliant solid residue handling.

      Environmental & Safety Compliance Secured: The integration of nitrogen inert protection and emission control systems ensures stable and compliant operation under high-temperature processing conditions.

      Strong Economic & Strategic Impact: The project serves as a strategic entry point into Libya’s emerging TDU market, positioning the client as a technology leader and early market mover.

        Contact Us

        Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

        Please specify your requirement by referring to the following aspects:

        1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

        2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

        3. When is the project supposed to be running? (Key info for A-Z project programming)

        4. Budget for machinery purchasing? (Key info for right model)

        * Your Message:

        *Used solely for project evaluation. Your information will not be shared.

        Beston BLJ-16 Pyrolysis Project in Malaysia: a benchmark project for the resource recovery of 45 tons/day of hazardous waste

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        Project Overview

        Beston installed a BLJ-16 pyrolysis unit and associated dust removal system for Khalid’s hazardous waste treatment project in Johor, Malaysia, helping the client establish a comprehensive hazardous waste resource recovery and treatment facility. This project achieved the circular economy goal of “turning resources into wealth,” creating a win-win solution for the client in terms of both economic and environmental benefits.


        Product:3*BLJ-16 pyrolysis plants

        Application:Pyrolysis of oil sludge & medical waste plastics

        Configuration:Exhaust gas dust removal system

        Location:Malaysia

        BLJ-16 Pyrolysis Plant for a local oil sludge & medical waste plastic project in Malaysia

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        Customer Background

        The client company is a certified periodic waste contractor approved by the Malaysian Ministry of Environment, committed to providing green and sustainable solutions that meet ESG objectives, and promoting the circular economy concept through the 4R strategy (Reduce, Reuse, Recycle, Recover Energy). Therefore, this project plans to construct a resource recovery and disposal complex to treat hazardous waste from surrounding factories and oil sludge from Johor.

        01 Effective Processing of Specific Hazardous Waste Materials
        02 Meeting Environmental Impact Assessment (EIA) Emission Standards
        03 Reasonable Site Layout
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        Challenges Faced by Client

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        Insufficient Hazardous Waste Treatment Capacity

        The customer’s own factory and surrounding area generate large amounts of oil sludge and medical waste plastics, lacking effective treatment methods.

        Environmental Compliance Pressure

        The customer needs to ensure that waste treatment emissions meet standards, pass EIA approvals, and avoid environmental pollution and legal risks.

        Investment Return Cycle Requirements

        As a large-scale project investment, it is necessary to quickly achieve profitability and reduce financial pressure.

        Beston Customized Sustainable Oil Sludge Harmless Solution

        Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

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        High Processing Capacity:

        Daily processing capacity of up to 45 tons (39 tons of oil sludge + 6 tons of medical waste), meeting the customer’s large-scale hazardous waste treatment needs.

        Emission Compliance Guarantee:

        Equipped with an advanced dust removal system, ensuring exhaust emissions meet environmental impact assessment standards and pass environmental approval.

        Mature Technical Support:

        Providing full-process services including CAD layout drawings, technical coordination, and factory inspections to ensure perfect equipment and site compatibility.

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        Positive Outcomes

        beston-blj-16-pyrolysis-solution-malaysia-positive-outcome
        profileTechnical skill was very good and they are totally highly competent person!

        Closed-Loop Formation of Hazardous Waste Treatment: After the equipment is put into operation, it can completely solve the problems of oil sludge and medical waste plastic treatment, processing over 16,000 tons of hazardous waste annually, achieving the client’s strategic goal of a resource recycling and disposal complex.

        Environmental Compliance Achieved: Emission compliance ensures smooth passage of environmental impact assessment approval, while also obtaining medical waste treatment subsidies, enhancing the client’s market competitiveness and social recognition.

        Significant Economic Benefits: Creating a sustainable profit model for the client, validating the commercial value of “resources to wealth.”

          Contact Us

          Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

          Please specify your requirement by referring to the following aspects:

          1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

          2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

          3. When is the project supposed to be running? (Key info for A-Z project programming)

          4. Budget for machinery purchasing? (Key info for right model)

          * Your Message:

          *Used solely for project evaluation. Your information will not be shared.

          Demonstration Biochar Project for Desert Soil Improvement

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          Project Overview

          To address the growing desertification problem in the UAE, a UK-based biochar company launched its first biochar demonstration project in the country. Beston Group provided the BST-05 Pro biochar equipment for the project, supporting carbonization tests on various agricultural wastes. The project successfully validated the feasibility of using biochar to improve desert soils, laying the foundation for larger-scale biochar projects.


          Product:1*BST-05 PRO biochar production machine

          Application:Multi-feedstock biochar production

          ConfigurationCarbon steel main reactor

          Location:United Arab Emirates

          BST-05 PRO Biochar production machine for a local desert soil improvement Project in UAE

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          Customer Background

          This client is a biochar company with its parent company located in the UK. The company has long focused on biochar technology research and environmental remediation applications. With desertification becoming increasingly severe in the Middle East, the client wishes to conduct a biochar demonstration project in the UAE to explore its practical application potential in desert soil improvement.

          01Low-cost solution to validate biochar application
          02Flexible testing for multiple biomass feedstocks
          03Scalable pathway for future large-scale projects
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          Beston BST-05 Pro Feeding Equipment
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          Pre-treated tree trunk fragments
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          BST-05 Pro Screw Conveyor

          Challenges Faced by Client

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          Desertified Soil Conditions

          Severe desertification limits conventional soil improvement methods.

          Multi-Feedstock Uncertainty

          Different biomass feedstocks require flexible testing.

          Investment Risk at Early Stage

          High upfront costs increase project risk.

          Customized Sustainable Biochar Production Solution

          Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

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          Stable Biochar Quality for Soil Application:

          The BST-05 Pro ensures stable carbonization and consistent biochar quality, supporting reliable validation of biochar-algae applications for desert soil improvement.

          High Feedstock Adaptability:

          The system processes date palm leaves, trunks, and mixed agricultural residues, enabling flexible multi-feedstock testing and reducing material-related uncertainty.

          Cost-Efficient Design:

          The carbon steel main reactor reduces capital costs while maintaining stable operation, minimizing investment risk at the pilot stage.

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          Beston BST-05 PRO
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          high-quality biochar (final product)
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          Project successfully running

          Positive Outcomes

          The pilot project successfully validated the application of biochar for desert soil improvement while controlling investment risk, laying a solid foundation for future scale-up and multi-party funding.

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          profileTechnical skill was very good and they are totally highly competent person!

          Validated Biochar Application: Biochar-algae application was validated for desert soil improvement.

          Reduced Investment Risk: Pilot-scale deployment reduced upfront investment risk.

          Scalable & Replicable Model: A replicable pilot model was established for future expansion.

            Contact Us

            Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

            Please specify your requirement by referring to the following aspects:

            1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

            2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

            3. When is the project supposed to be running? (Key info for A-Z project programming)

            4. Budget for machinery purchasing? (Key info for right model)

            * Your Message:

            *Used solely for project evaluation. Your information will not be shared.

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