Project Overview
Nowadays, Beston has successfully delivered an advanced continuous plastic pyrolysis solution in India. Designed for industrial-scale operation, this project demonstrates Beston’s strong capabilities in handling complex feedstocks, long-term continuous operation, and customized engineering solutions, marking a significant step forward in promoting sustainable plastic recycling and resource recovery in India.
Product: BLL-30 continuous pyrolysis plant
Application: Valuable fuels and alternative chemical feedstocks
Configuration BZJ-10 distillation equipment
Location: India
20-25 t/d Continuous BLL-30 Pyrolysis Plant for a Local Plastics Teatment Project in India
Customer Background
This client is a large industrial group in India, actively investing in advanced plastic recycling and chemical recovery solutions. Facing growing pressure from plastic waste management, sustainability targets, and future regulatory requirements, the client aimed to establish an industrial-scale Plastic Material Recovery Facility (PMRF). They required a technology partner capable of delivering a reliable, continuous, and scalable solution that could:
Challenges Faced by Client
Complex Feedstock
The client needed to process mixed plastic waste with fluctuating composition, posing challenges to stable operation and consistent product quality.
Continuous Operation Requirements
Conventional recycling technologies failed to support long-term, industrial-scale continuous operation with sufficient reliability and safety.
Downstream Uncertainty
Unclear downstream application pathways for pyrolysis oil increased technical and investment risks, requiring a flexible and proven solution.
CBeston Customized Pyrolysis Solution for Waste Plastic
Beston Group delivered a customized continuous plastic pyrolysis solution for the client, featuring one BLL-30 continuous pyrolysis plant and one BZJ-10 auxiliary system, designed to handle mixed plastic waste and support long-term industrial operation.
Stable Processing of Complex Feedstock
The BLL-30 continuous design ensures consistent processing of mixed plastic waste, maintaining stable operation and product quality despite feedstock variations.
High Processing Efficiency
The BLL-30 supports up to 30 days of continuous operation and processes up to 6,000 tons of plastic waste annually, ensuring high-efficiency industrial performance.
Flexible & Scalable Design
The integrated BZJ-10 system enhances char treatment and overall recovery efficiency, allowing flexible expansion and adaptation to future capacity upgrades.
Positive Outcomes
This project successfully enabled the client to overcome key challenges in plastic recycling and achieve stable, industrial-scale operation, delivering both environmental and commercial value:
I am very happy with the service your engineers provided in all fields, well done guys!Stable and Efficient Operation: The BLL-30 system supports up to 30 days of continuous operation and processes up to 6,000 tons of plastic waste annually, ensuring reliable and high-efficiency production.
Enhanced Resource Recovery: Mixed plastic waste is effectively converted into valuable fuels and alternative chemical materials, improving overall resource utilization and economic returns.
Strengthened Sustainability and Market Position: The project supports the client’s long-term sustainability strategy while enhancing corporate credibility and positioning in the circular economy sector.
