Advancing Sustainable Agriculture with Corn Straw Biochar in China

Corn-Straws-to-Biochar-Project-in-China

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Project Overview

Beston supplied and commissioned a skid-mounted biochar pyrolysis system — complete with a modular design and an environmentally compliant exhaust gas purification system. By converting corn straw agricultural waste into high-quality biochar, this project helps the customer validate the feasibility of crop residue carbonization and advance their vision of green production across the entire agricultural value chain.


Product:biochar pyrolysis system

Application: Corn straw / agricultural crop residues

Configuration: Modular skid-mounted design + exhaust gas purification system

Location: China

Skid-Mounted Biochar Machine for a Corn Straw Carbonization Project in China

BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China

Customer Background

The client is a Chinese high-tech energy R&D company focused on carbon capture (CCUS) and energy storage. Backed by government funding and partnered with a leading university professor, they launched this pilot project to convert corn straw into biochar, supporting green agriculture and China’s carbon neutrality goals.

01 Effective Processing of Specific Hazardous Waste Materials
02 Meeting Environmental Impact Assessment (EIA) Emission Standards
03 Reasonable Site Layout
BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China
BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China
BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China

Challenges Faced by Client

BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China

Unverified Carbonization Feasibility

Needed to validate whether corn straw could be converted into high-quality biochar.

Tight 20-Day Delivery Timeline

Full delivery and commissioning required before a high-profile municipal visit.

Strict Environmental Compliance

Stable performance and compliant emissions essential to the project’s green mission.

Beston Customized Small-Scale Biochar Solution

Beston delivered a tailored skid-mounted biochar system designed to validate straw carbonization feasibility while meeting the client’s tight timeline and sustainability standards.

BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China

Skid-Mounted Modular Design:

The all-in-one skid-mounted structure reduced on-site civil engineering by 80%, enabling rapid installation and commissioning within the client’s 20-day deadline.

Adaptive Combustion System:

Engineers flexibly adjusted the combustion configuration on-site to overcome the local shortage of gasification furnaces, ensuring smooth and stable system operation.

Full-Process Carbonization & Eco-Compliant Emissions:

The system fully carbonized corn straw — including leaves and inner pith — while integrated exhaust treatment kept emissions environmentally compliant throughout operation.

BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China
BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China
BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China

Positive Outcomes

BST-05 Pro Biochar Machine for a Corn Straw Carbonization Project in China
profile“The equipment performance exceeded our expectations, and Beston’s team delivered exactly what we needed within the tight timeline. A truly successful pilot project!”

Validated Carbonization Feasibility: Corn straw was fully carbonized — including leaves and inner pith — confirming the viability of straw-to-biochar conversion and laying a solid foundation for future scale-up.

On-Time Delivery for High-Profile Launch: The project was successfully delivered within 20 days, enabling the client to host a successful press conference attended by municipal leaders and industry experts.

Proven Stability & Eco-Compliance: The system ran steadily for over 4 hours and 15 minutes during the official demonstration, with intact water-cooling seals and fully compliant emissions — meeting all environmental standards.

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    From Toxic Waste to Revenue: How Beston’s BLJ-16 TDU Solved Africa’s Oil Sludge Crisis

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    Project Overview

    Beston supplied and commissioned one BLJ-16 Thermal Desorption Unit for a solid waste management company in Africa. With a processing capacity of 16–18 tons per batch, this project converts hazardous oil-based drill cuttings into recoverable pyrolysis oil — establishing a fully compliant, resource-efficient, and commercially sustainable waste treatment model for the region.


    Product:1 × BLJ-16 Thermal Desorption Unit

    Application: Oil-based drill cutting thermal desorption

    Configuration: Integrated screw feeding and belt conveying system

    Location: Africa

    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa

    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa

    Customer Background

    The client is a mid-sized solid waste management company in Africa, focused on industrial hazardous waste treatment. Struggling with massive oil sludge accumulations and tightening environmental regulations, the company sought to replace its polluting incineration methods with a cleaner, resource-recovery-driven solution.

    01 Effective Processing of Specific Hazardous Waste Materials
    02 Meeting Environmental Impact Assessment (EIA) Emission Standards
    03 Reasonable Site Layout
    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa
    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa
    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa

    Challenges Faced by Client

    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa

    Environmental Compliance Pressure

    The client’s existing incineration methods generated severe smoke emissions and an unbearable working environment, making it impossible to meet local environmental regulations.

    Hazardous Waste Accumulation

    Massive volumes of oil-based drill cuttings — with moisture and oil content as high as 35% — continued to pile up on site, creating urgent treatment and storage pressure.

    On-Site Installation Adversities

    Frequent power outages, rainy season interference, and physical damage to core components during shipping all posed serious risks to project timelines and equipment integrity.

    Beston’s Customized Hazardous Waste Thermal Desorption Solution

    Beston delivered a tailored TDU solution by leveraging the core strengths of the BLJ-16 system, directly addressing the client’s environmental compliance, waste treatment, and on-site installation challenges.

    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa

    Closed-Loop Emission Control:

    The BLJ-16 TDU operates in a fully sealed system, eliminating smoke and odor emissions associated with traditional incineration — enabling the client to meet local environmental regulations from day one.

    High-Efficiency Resource Recovery:

    Processing 16–18 tons per batch, the unit converts oil-based drill cuttings into pyrolysis oil that fuels the equipment itself, with surplus output generating additional commercial revenue for the client.

    Rapid On-Site Problem Solving:

    Beston’s engineering team completed installation in just 44 days — overcoming power outages, rainy season disruptions, and component damage through adaptive on-site solutions, ensuring on-time commissioning.

    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa
    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa
    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa

    Positive Outcomes

    BLJ-16 Thermal Desorption Unit for a Oil Sludge Harmless Treatment Project in Africa
    profile“The process installation was good. We hereby conclude that your Engineer Yann is a very good and hard working person. Many thanks for doing business with you.” — Client Representative, Signed 29th December 2025

    Environmental Compliance Achieved: The closed-loop TDU system completely eliminated smoke and odor emissions from the previous incineration process, enabling the client to fully meet local environmental regulations for the first time.

    Profitable Resource Recovery: The BLJ-16 unit now converts oil-based drill cuttings into pyrolysis oil — powering the equipment itself while generating surplus output as a new commercial revenue stream.

    On-Time Commissioning Delivered: Originally contracted for 60 days, Beston’s team completed the full installation, training, and commissioning in just 41 days — formally accepted on December 29, 2025.

      Contact Us

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      Please specify your requirement by referring to the following aspects:

      1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

      2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

      3. When is the project supposed to be running? (Key info for A-Z project programming)

      4. Budget for machinery purchasing? (Key info for right model)

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      Beston BLJ-16 Pyrolysis Project for Large-Scale Plastic Waste Resource Recovery in Finland

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      Project Overview

      Beston supplied and commissioned three BLJ-16 plastic pyrolysis units for Corsair Group in Jämsä, Finland. With a combined annual processing capacity of 12,000 tons, this large-scale project converts plastic waste into pyrolysis oil sold as fuel — establishing a commercially viable and environmentally responsible chemical recycling model.


      Product:3 × BLJ-16 plastic pyrolysis plant

      Application: Large-scale mixed plastic waste recycling

      Configuration: Customized explosion-prcof and certified electrical components and motors

      Location:Jämsä, Finland

      3*BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland

      3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland

      Customer Background

      Corsair Group is a rapidly growing company in the field of plastic waste chemical recycling. Committed to combating the global plastic crisis, the company set out to develop large-scale, efficient, and commercially feasible plastic recycling solutions. To achieve this, Corsair invested in advanced pyrolysis technology — aiming to establish an early strategic position in the market and generate revenue from pyrolysis oil sales.

      01 Effective Processing of Specific Hazardous Waste Materials
      02 Meeting Environmental Impact Assessment (EIA) Emission Standards
      03 Reasonable Site Layout
      3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (3)
      3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (1)
      3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (2)

      Challenges Faced by Client

      3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project

      Scaling Up Plastic Recycling with Proven Technology

      Corsair needed a reliable, high-capacity pyrolysis system capable of processing thousands of tons of plastic waste annually while maintaining consistent output quality.

      Stable and Continuous Operation at Industrial Scale

      With a large-volume throughput target, the client required units that could operate continuously with predictable performance and minimal downtime.

      Long-Term Strategic Expansion

      Corsair’s vision extended beyond Phase I — they needed a solution and a partner capable of growing with them as capacity demands increased.

      Beston Customized Sustainable Waste Plastic Pyrolysis Solution

      Beston delivered a tailored pyrolysis solution by leveraging the core strengths of the BLJ-16 system, directly addressing client’s waste management, energy, and sustainability challenges.

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      Multi-Unit Continuous Processing:

      Three BLJ-16 units operating in parallel deliver a total annual capacity of 12,000 tons, ensuring uninterrupted, high-volume plastic waste processing at industrial scale.

      Consistent Oil Output for Commercial Sale:

      Units operate at 280–350°C, producing high-quality pyrolysis oil with stable yield — directly sold as fuel to generate commercial revenue.

      Scalable Partnership for Phase II Expansion:

      With Phase I fully operational, Beston and Corsair have established a strong foundation for continued cooperation, with Phase II set to further expand processing capacity.

      Positive Outcomes

      profileTechnical skill was very good and they are totally highly competent person!

      Phase I Successfully Commissioned: All 3 BLJ-16 units installed, tested, and confirmed stable — with smooth startup procedures and predictable throughput reported by on-site operators.

      12,000 Tons Annual Capacity Achieved: Consistent daily operation transforms large volumes of plastic waste into marketable pyrolysis oil.

      Phase II Expansion Underway: The success of Phase I has strengthened the strategic cooperation between Beston and Corsair, paving the way for further scale-up.

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        1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

        2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

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        Beston BLJ-16 Pyrolysis Project For Turning Diaper Plastic Waste into Pyrolysis Fuel Oil

        beston-plasticpyrolysis-solution-france
        Oil-sludge-banner-background

        Project Overview

        Beston supplied and commissioned a BLJ-16 dual-system batch pyrolysis unit — complete with hydraulic feeding and an advanced exhaust gas purification system. By converting daily plastic production waste into pyrolysis oil for on-site power generation, this project helps the customer achieve a cost-effective and environmentally responsible closed-loop production model.


        Product:BLJ-16 plastic pyrolysis plant

        Application: Mixed plastics from used diapers/hygiene products

        Configuration: Hydraulic feeding + high-end exhaust dust removal system

        Location:France

        BLJ-16 Pyrolysis Plant for a Diaper & Feminine Hygiene Plastic Waste Project in France

        beston-BLJ-16-plastic-Pyrolysis-plant-installed-in-France

        Customer Background

        The client is a France-based manufacturer dedicated to producing eco-friendly, compostable, and innovative baby diapers and feminine hygiene products. Committed to responsible and sustainable manufacturing, the company actively seeks solutions to minimize its environmental footprint. As plastic waste is inevitably generated throughout the production process, they recognized the need for an effective on-site waste management solution — one that not only handles the waste responsibly, but also converts it into a reusable energy source to support their own operations.

        01 High-end exhaust dust removal system
        02 Spiral slag discharge system
        03 Meets EU standards
        Beston-BLJ-16 Plastic pyrolysis project with high-end exhaust dust removal system
        Beston-BLJ-16 Plastic pyrolysis project with Spiral slag discharge system
        Beston-BLJ-16 Plastic pyrolysis project with exhaust dust removal system

        Challenges Faced by Client

        Beston-BLJ-16 Plastic pyrolysis project in france4

        Mounting Plastic Waste with No Effective Outlet

        The client generates a substantial volume of plastic waste daily from its production lines, with no efficient on-site treatment solution in place.

        High Diesel Dependency and Rising Energy Costs

        The facility relies heavily on diesel for power generation, resulting in significant and recurring fuel expenditure.

        Pressure to Align Operations with Eco-Friendly Values

        As a brand built on sustainability, the client needed its waste management practices to genuinely reflect its environmental mission.

        Beston Customized Sustainable Waste Plastic Pyrolysis Solution

        Beston delivered a tailored pyrolysis solution by leveraging the core strengths of the BLJ-16 system, directly addressing client’s waste management, energy, and sustainability challenges.

        Beston-BLJ-16 Plastic pyrolysis project with reactor

        Continuous Dual-System Processing:

        The BLJ-16 dual-system configuration runs without shutdown, ensuring stable, high-volume processing of mixed plastic waste from daily production lines.

        Pyrolysis Oil as a Diesel Alternative:

        Plastic waste is converted into high-quality pyrolysis oil for on-site power generation — directly cutting diesel consumption and operational energy costs.

        Advanced Exhaust Gas Purification:

        A high-spec exhaust treatment system ensures all emissions meet stringent environmental standards, aligning with BB DISTRIBE’s commitment to responsible operations.

        Beston-BLJ-16 Plastic pyrolysis project in france with continuous hydraulic feeding
        Beston-BLJ-16 Plastic pyrolysis project in france with reactor
        Beston-BLJ-16 Plastic pyrolysis project in france with reactor

          Contact Us

          Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

          Please specify your requirement by referring to the following aspects:

          1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

          2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

          3. When is the project supposed to be running? (Key info for A-Z project programming)

          4. Budget for machinery purchasing? (Key info for right model)

          * Your Message:

          *Used solely for project evaluation. Your information will not be shared.

          Beston BLJ-16 Pyrolysis Project in Malaysia: a benchmark project for the resource recovery of 45 tons/day of hazardous waste

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          Project Overview

          Beston installed a BLJ-16 pyrolysis unit and associated dust removal system for Khalid’s hazardous waste treatment project in Johor, Malaysia, helping the client establish a comprehensive hazardous waste resource recovery and treatment facility. This project achieved the circular economy goal of “turning resources into wealth,” creating a win-win solution for the client in terms of both economic and environmental benefits.


          Product:3*BLJ-16 pyrolysis plants

          Application:Pyrolysis of oil sludge & medical waste plastics

          Configuration:Exhaust gas dust removal system

          Location:Malaysia

          BLJ-16 Pyrolysis Plant for a local oil sludge & medical waste plastic project in Malaysia

          beston-BLJ-16-pyrolysis-project-malaysia-background

          Customer Background

          The client company is a certified periodic waste contractor approved by the Malaysian Ministry of Environment, committed to providing green and sustainable solutions that meet ESG objectives, and promoting the circular economy concept through the 4R strategy (Reduce, Reuse, Recycle, Recover Energy). Therefore, this project plans to construct a resource recovery and disposal complex to treat hazardous waste from surrounding factories and oil sludge from Johor.

          01 Effective Processing of Specific Hazardous Waste Materials
          02 Meeting Environmental Impact Assessment (EIA) Emission Standards
          03 Reasonable Site Layout
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          beston-blj-16-malaysia-background1
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          Challenges Faced by Client

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          Insufficient Hazardous Waste Treatment Capacity

          The customer’s own factory and surrounding area generate large amounts of oil sludge and medical waste plastics, lacking effective treatment methods.

          Environmental Compliance Pressure

          The customer needs to ensure that waste treatment emissions meet standards, pass EIA approvals, and avoid environmental pollution and legal risks.

          Investment Return Cycle Requirements

          As a large-scale project investment, it is necessary to quickly achieve profitability and reduce financial pressure.

          Beston Customized Sustainable Oil Sludge Harmless Solution

          Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

          beston-blj-16-malaysia-solution

          High Processing Capacity:

          Daily processing capacity of up to 45 tons (39 tons of oil sludge + 6 tons of medical waste), meeting the customer’s large-scale hazardous waste treatment needs.

          Emission Compliance Guarantee:

          Equipped with an advanced dust removal system, ensuring exhaust emissions meet environmental impact assessment standards and pass environmental approval.

          Mature Technical Support:

          Providing full-process services including CAD layout drawings, technical coordination, and factory inspections to ensure perfect equipment and site compatibility.

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          Positive Outcomes

          beston-blj-16-pyrolysis-solution-malaysia-positive-outcome
          profileTechnical skill was very good and they are totally highly competent person!

          Closed-Loop Formation of Hazardous Waste Treatment: After the equipment is put into operation, it can completely solve the problems of oil sludge and medical waste plastic treatment, processing over 16,000 tons of hazardous waste annually, achieving the client’s strategic goal of a resource recycling and disposal complex.

          Environmental Compliance Achieved: Emission compliance ensures smooth passage of environmental impact assessment approval, while also obtaining medical waste treatment subsidies, enhancing the client’s market competitiveness and social recognition.

          Significant Economic Benefits: Creating a sustainable profit model for the client, validating the commercial value of “resources to wealth.”

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            Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

            Please specify your requirement by referring to the following aspects:

            1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

            2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

            3. When is the project supposed to be running? (Key info for A-Z project programming)

            4. Budget for machinery purchasing? (Key info for right model)

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