Beston BLJ-16 Pyrolysis Project for Large-Scale Plastic Waste Resource Recovery in Finland

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Project Overview

Beston supplied and commissioned three BLJ-16 plastic pyrolysis units for Corsair Group in Jämsä, Finland. With a combined annual processing capacity of 12,000 tons, this large-scale project converts plastic waste into pyrolysis oil sold as fuel — establishing a commercially viable and environmentally responsible chemical recycling model.


Product:3 × BLJ-16 plastic pyrolysis plant

Application: Large-scale mixed plastic waste recycling

Configuration: Customized explosion-prcof and certified electrical components and motors

Location:Jämsä, Finland

3*BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland

3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland

Customer Background

Corsair Group is a rapidly growing company in the field of plastic waste chemical recycling. Committed to combating the global plastic crisis, the company set out to develop large-scale, efficient, and commercially feasible plastic recycling solutions. To achieve this, Corsair invested in advanced pyrolysis technology — aiming to establish an early strategic position in the market and generate revenue from pyrolysis oil sales.

01 Effective Processing of Specific Hazardous Waste Materials
02 Meeting Environmental Impact Assessment (EIA) Emission Standards
03 Reasonable Site Layout
3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (3)
3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (1)
3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project in Finland1 (2)

Challenges Faced by Client

3BLJ-16 Pyrolysis Plant for a Large-scale Plastic Waste Project

Scaling Up Plastic Recycling with Proven Technology

Corsair needed a reliable, high-capacity pyrolysis system capable of processing thousands of tons of plastic waste annually while maintaining consistent output quality.

Stable and Continuous Operation at Industrial Scale

With a large-volume throughput target, the client required units that could operate continuously with predictable performance and minimal downtime.

Long-Term Strategic Expansion

Corsair’s vision extended beyond Phase I — they needed a solution and a partner capable of growing with them as capacity demands increased.

Beston Customized Sustainable Waste Plastic Pyrolysis Solution

Beston delivered a tailored pyrolysis solution by leveraging the core strengths of the BLJ-16 system, directly addressing client’s waste management, energy, and sustainability challenges.

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Multi-Unit Continuous Processing:

Three BLJ-16 units operating in parallel deliver a total annual capacity of 12,000 tons, ensuring uninterrupted, high-volume plastic waste processing at industrial scale.

Consistent Oil Output for Commercial Sale:

Units operate at 280–350°C, producing high-quality pyrolysis oil with stable yield — directly sold as fuel to generate commercial revenue.

Scalable Partnership for Phase II Expansion:

With Phase I fully operational, Beston and Corsair have established a strong foundation for continued cooperation, with Phase II set to further expand processing capacity.

Positive Outcomes

profileTechnical skill was very good and they are totally highly competent person!

Phase I Successfully Commissioned: All 3 BLJ-16 units installed, tested, and confirmed stable — with smooth startup procedures and predictable throughput reported by on-site operators.

12,000 Tons Annual Capacity Achieved: Consistent daily operation transforms large volumes of plastic waste into marketable pyrolysis oil.

Phase II Expansion Underway: The success of Phase I has strengthened the strategic cooperation between Beston and Corsair, paving the way for further scale-up.

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    2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

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    Beston BLJ-16 Pyrolysis Project For Turning Diaper Plastic Waste into Pyrolysis Fuel Oil

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    Project Overview

    Beston supplied and commissioned a BLJ-16 dual-system batch pyrolysis unit — complete with hydraulic feeding and an advanced exhaust gas purification system. By converting daily plastic production waste into pyrolysis oil for on-site power generation, this project helps the customer achieve a cost-effective and environmentally responsible closed-loop production model.


    Product:BLJ-16 plastic pyrolysis plant

    Application: Mixed plastics from used diapers/hygiene products

    Configuration: Hydraulic feeding + high-end exhaust dust removal system

    Location:France

    BLJ-16 Pyrolysis Plant for a Diaper & Feminine Hygiene Plastic Waste Project in France

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    Customer Background

    The client is a France-based manufacturer dedicated to producing eco-friendly, compostable, and innovative baby diapers and feminine hygiene products. Committed to responsible and sustainable manufacturing, the company actively seeks solutions to minimize its environmental footprint. As plastic waste is inevitably generated throughout the production process, they recognized the need for an effective on-site waste management solution — one that not only handles the waste responsibly, but also converts it into a reusable energy source to support their own operations.

    01 High-end exhaust dust removal system
    02 Spiral slag discharge system
    03 Meets EU standards
    Beston-BLJ-16 Plastic pyrolysis project with high-end exhaust dust removal system
    Beston-BLJ-16 Plastic pyrolysis project with Spiral slag discharge system
    Beston-BLJ-16 Plastic pyrolysis project with exhaust dust removal system

    Challenges Faced by Client

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    Mounting Plastic Waste with No Effective Outlet

    The client generates a substantial volume of plastic waste daily from its production lines, with no efficient on-site treatment solution in place.

    High Diesel Dependency and Rising Energy Costs

    The facility relies heavily on diesel for power generation, resulting in significant and recurring fuel expenditure.

    Pressure to Align Operations with Eco-Friendly Values

    As a brand built on sustainability, the client needed its waste management practices to genuinely reflect its environmental mission.

    Beston Customized Sustainable Waste Plastic Pyrolysis Solution

    Beston delivered a tailored pyrolysis solution by leveraging the core strengths of the BLJ-16 system, directly addressing client’s waste management, energy, and sustainability challenges.

    Beston-BLJ-16 Plastic pyrolysis project with reactor

    Continuous Dual-System Processing:

    The BLJ-16 dual-system configuration runs without shutdown, ensuring stable, high-volume processing of mixed plastic waste from daily production lines.

    Pyrolysis Oil as a Diesel Alternative:

    Plastic waste is converted into high-quality pyrolysis oil for on-site power generation — directly cutting diesel consumption and operational energy costs.

    Advanced Exhaust Gas Purification:

    A high-spec exhaust treatment system ensures all emissions meet stringent environmental standards, aligning with BB DISTRIBE’s commitment to responsible operations.

    Beston-BLJ-16 Plastic pyrolysis project in france with continuous hydraulic feeding
    Beston-BLJ-16 Plastic pyrolysis project in france with reactor
    Beston-BLJ-16 Plastic pyrolysis project in france with reactor

      Contact Us

      Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

      Please specify your requirement by referring to the following aspects:

      1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

      2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

      3. When is the project supposed to be running? (Key info for A-Z project programming)

      4. Budget for machinery purchasing? (Key info for right model)

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      Beston BLJ-16 Pyrolysis Project in Malaysia: a benchmark project for the resource recovery of 45 tons/day of hazardous waste

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      Project Overview

      Beston installed a BLJ-16 pyrolysis unit and associated dust removal system for Khalid’s hazardous waste treatment project in Johor, Malaysia, helping the client establish a comprehensive hazardous waste resource recovery and treatment facility. This project achieved the circular economy goal of “turning resources into wealth,” creating a win-win solution for the client in terms of both economic and environmental benefits.


      Product:3*BLJ-16 pyrolysis plants

      Application:Pyrolysis of oil sludge & medical waste plastics

      Configuration:Exhaust gas dust removal system

      Location:Malaysia

      BLJ-16 Pyrolysis Plant for a local oil sludge & medical waste plastic project in Malaysia

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      Customer Background

      The client company is a certified periodic waste contractor approved by the Malaysian Ministry of Environment, committed to providing green and sustainable solutions that meet ESG objectives, and promoting the circular economy concept through the 4R strategy (Reduce, Reuse, Recycle, Recover Energy). Therefore, this project plans to construct a resource recovery and disposal complex to treat hazardous waste from surrounding factories and oil sludge from Johor.

      01 Effective Processing of Specific Hazardous Waste Materials
      02 Meeting Environmental Impact Assessment (EIA) Emission Standards
      03 Reasonable Site Layout
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      Challenges Faced by Client

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      Insufficient Hazardous Waste Treatment Capacity

      The customer’s own factory and surrounding area generate large amounts of oil sludge and medical waste plastics, lacking effective treatment methods.

      Environmental Compliance Pressure

      The customer needs to ensure that waste treatment emissions meet standards, pass EIA approvals, and avoid environmental pollution and legal risks.

      Investment Return Cycle Requirements

      As a large-scale project investment, it is necessary to quickly achieve profitability and reduce financial pressure.

      Beston Customized Sustainable Oil Sludge Harmless Solution

      Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

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      High Processing Capacity:

      Daily processing capacity of up to 45 tons (39 tons of oil sludge + 6 tons of medical waste), meeting the customer’s large-scale hazardous waste treatment needs.

      Emission Compliance Guarantee:

      Equipped with an advanced dust removal system, ensuring exhaust emissions meet environmental impact assessment standards and pass environmental approval.

      Mature Technical Support:

      Providing full-process services including CAD layout drawings, technical coordination, and factory inspections to ensure perfect equipment and site compatibility.

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      Positive Outcomes

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      profileTechnical skill was very good and they are totally highly competent person!

      Closed-Loop Formation of Hazardous Waste Treatment: After the equipment is put into operation, it can completely solve the problems of oil sludge and medical waste plastic treatment, processing over 16,000 tons of hazardous waste annually, achieving the client’s strategic goal of a resource recycling and disposal complex.

      Environmental Compliance Achieved: Emission compliance ensures smooth passage of environmental impact assessment approval, while also obtaining medical waste treatment subsidies, enhancing the client’s market competitiveness and social recognition.

      Significant Economic Benefits: Creating a sustainable profit model for the client, validating the commercial value of “resources to wealth.”

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        Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

        Please specify your requirement by referring to the following aspects:

        1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

        2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

        3. When is the project supposed to be running? (Key info for A-Z project programming)

        4. Budget for machinery purchasing? (Key info for right model)

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        Demonstration Biochar Project for Desert Soil Improvement

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        Project Overview

        To address the growing desertification problem in the UAE, a UK-based biochar company launched its first biochar demonstration project in the country. Beston Group provided the BST-05 Pro biochar equipment for the project, supporting carbonization tests on various agricultural wastes. The project successfully validated the feasibility of using biochar to improve desert soils, laying the foundation for larger-scale biochar projects.


        Product:1*BST-05 PRO biochar production machine

        Application:Multi-feedstock biochar production

        ConfigurationCarbon steel main reactor

        Location:United Arab Emirates

        BST-05 PRO Biochar production machine for a local desert soil improvement Project in UAE

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        Customer Background

        This client is a biochar company with its parent company located in the UK. The company has long focused on biochar technology research and environmental remediation applications. With desertification becoming increasingly severe in the Middle East, the client wishes to conduct a biochar demonstration project in the UAE to explore its practical application potential in desert soil improvement.

        01Low-cost solution to validate biochar application
        02Flexible testing for multiple biomass feedstocks
        03Scalable pathway for future large-scale projects
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        Beston BST-05 Pro Feeding Equipment
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        Pre-treated tree trunk fragments
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        BST-05 Pro Screw Conveyor

        Challenges Faced by Client

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        Desertified Soil Conditions

        Severe desertification limits conventional soil improvement methods.

        Multi-Feedstock Uncertainty

        Different biomass feedstocks require flexible testing.

        Investment Risk at Early Stage

        High upfront costs increase project risk.

        Customized Sustainable Biochar Production Solution

        Beston Group delivered a benchmark biochar solution by leveraging the core strengths of its equipment, directly addressing the client’s technical and investment challenges.

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        Stable Biochar Quality for Soil Application:

        The BST-05 Pro ensures stable carbonization and consistent biochar quality, supporting reliable validation of biochar-algae applications for desert soil improvement.

        High Feedstock Adaptability:

        The system processes date palm leaves, trunks, and mixed agricultural residues, enabling flexible multi-feedstock testing and reducing material-related uncertainty.

        Cost-Efficient Design:

        The carbon steel main reactor reduces capital costs while maintaining stable operation, minimizing investment risk at the pilot stage.

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        Beston BST-05 PRO
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        high-quality biochar (final product)
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        Project successfully running

        Positive Outcomes

        The pilot project successfully validated the application of biochar for desert soil improvement while controlling investment risk, laying a solid foundation for future scale-up and multi-party funding.

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        profileTechnical skill was very good and they are totally highly competent person!

        Validated Biochar Application: Biochar-algae application was validated for desert soil improvement.

        Reduced Investment Risk: Pilot-scale deployment reduced upfront investment risk.

        Scalable & Replicable Model: A replicable pilot model was established for future expansion.

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          Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

          Please specify your requirement by referring to the following aspects:

          1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

          2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

          3. When is the project supposed to be running? (Key info for A-Z project programming)

          4. Budget for machinery purchasing? (Key info for right model)

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          *Used solely for project evaluation. Your information will not be shared.

          From Waste to Resource: Cape Town Tyre & Plastic Pyrolysis Project Success

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          Project Overview

          To meet the solid waste treatment needs of Cape Town, South Africa, Beston Group deployed two BLJ-16 tire (rubber) and plastic pyrolysis equipment and a supporting BZJ-10 distillation unit. This project has been successfully put into operation, which achieved harmless and resource-efficient treatment of waste tires and plastics effectively resolved the client’s disposal difficulties.


          Product:BLJ-16 Batch Pyrolysis Plant

          Application:Pyrolysis waste plastics & tyres into valuable fuel oil

          ConfigurationBZJ-10 distillation unit

          Location:Cape Town, South Africa

          8-16 t/d Batch BLJ-16 Pyrolysis Plant for a Local Plastics & Tyres Teatment Project in Cape Town

          beston-capetown-pyrolysis-Project-Overview

          Customer Background

          The Client is a leading environmental services company specializing in waste management and resource recovery, their core business involves specialized waste treatment. With the increasing amount of scrap tires (rubber) & plastic waste accumulated at factories, client was faced tremendous pressure to deal with it. According to this, they needed a solution:

          01 Reduction treatment with lower operating costs
          02 Solve the problem of plastic wax oil clogging
          03 Get pyrolysis oil for use in aluminum furnaces or on old trucks
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          Large quantities of unprocessed raw materials
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          BLJ-16 discharger system
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          Pyrolysis oil production process

          Challenges Faced by Client

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          Solid waste treatment

          The customer’s factory has a large amount of non-recyclable waste that needs to be reduced.

          High cost pressure

          Smelters face high fuel costs and need to reduce costs.

          Inefficient operation

          Wax and oil blockage during the treatment process greatly reduces the treatment efficiency.

          Customized Pyrolysis Solution for Tyes & Plastic

          Beston Group provided a customized design for the client: the project used two BLJ-16 batch pyrolysis plants and an additional BZJ-10 distillation unit to efficiently process non-recyclable solid waste and obtain high-quality pyrolysis fuel oil.

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          Processing efficiency

          Each BLJ-16 processes 10-16 tons of tyres and 8-10 tons of plastics daily, with a flexible batch design that outperforms traditional methods.

          High-quality products

          The BZJ-10 distillation unit is specially designed for pyrolysis oil purification. It can effectively remove impurities, moisture and gum in cracked oil, greatly improving the oil quality.

          Comply with regulatory requirements

          BLJ-16’s treatment mode prevents oil and gas leakage, safely processes plastics & tyres to meet environmental standards, helping clients avoid fines and production halts.

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          Positive Outcomes

          This project successfully helped client comprehensively address its core challenges in waste tyres & plastic treatment and created significant economic and social value:

          profileI am very happy with the service your engineers provided in all fields, well done guys!

          Achieved Waste Volume Reduction: Successfully resolved challenges related to solid waste accumulation and environmental compliance.

          Reduced Operating Costs: The pyrolysis oil produced, after being purified by the distillation, can be used directly or as fuel for the smelter or fleet trucks.

          Enhanced Operational Efficiency: Effectively resolved the client’s previous issues with wax and oil blockages. The plant is now capable of running stably, efficiently, and continuously.

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            Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

            Please specify your requirement by referring to the following aspects:

            1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

            2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

            3. When is the project supposed to be running? (Key info for A-Z project programming)

            4. Budget for machinery purchasing? (Key info for right model)

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            *Used solely for project evaluation. Your information will not be shared.

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