Convert Waste Plastic/Tyre/Oil-sludge to Fuel Oil & No-standard Diesel
30 days runs continuously
Annual processing capacity:
6,000tons
waste plastic
10,000tons
waste tires
12,000tons
oil sludge
Why Technical Upgrade?
Industry Status
- Traditional pyrolysis plant has condensation blockage, unstable operation and low efficiency, difficult to make profits on a large scale
- Excessive energy consumption, difficulty in meeting environmental emission standards, high disposal costs and risks of environmental fines
- Labor costs account for a large proportion, and operating costs remain high
- Fluctuating oil quality and unstable sales prices
Upgraded BLL-30
Designed for large-scale, high-efficiency and high-yield processing of plastics, oil sludge and tires, it opens a new era of resource recycling and stable profits.
- Continuous operation for 30 days without stopping
- The exhaust emissions meet EU standards, energy consumption reduced by 55%, emissions reduced by 50%
- High automation, only 2-3 operators per shift
- Temperature control accuracy ±10℃, improving waste treatment reaction efficiency and oil quality
3 Key Breakthrough Technologies of BLL-30
Oil & gas efficient condensation anti-polymerization technology
30 days runs continuously
Oil & gas efficient condensation: Direct spraying, mixing and condensation, rapid cooling, blocking olefin secondary polymerization, blocking oil and gas pipelines, causing equipment shutdown and maintenance.
Hot smoke recycling and air preheating technology
Reduced by 55% fuel consumption
Thermal cycle: 80% high-temperature exhaust gas is recycled into the combustion chamber, mixed with 1300℃ hot air to heat the reactor.
Waste heat utilization: 20% of the exhaust gas is preheated to the combustion air, double energy saving, reduce exhaust emissions by 50%.
Main furnace multi-media automatic temperature control technology
High degree of automation
Intelligent adaptation: automatic adjustment of fuel ratio, adapting to mixed feeding of waste plastics/tire/oil sludge.
Precise temperature control: ±10℃ constant temperature pyrolysis, oil product output rate increased by 15%.
Free Download BLL-30 Pyrolysis Plant ROI Analysis
Thank you for your interest. Download the ROI analysis now to check quantified costs, benefits,
payback period, return rate, and output revenue.
Waste Plastic Pyrolysis ROI Report
- Specimen Market and Raw Materials
- Raw material & Energy Cost Savings
- End-product Sales Revenue
- Annual Net Profit
- Payback Period & ROI
- Total Net Profit
Download
Waste Tyre Pyrolysis ROI Report
- Specimen Market and Raw Materials
- Raw material & Energy Cost Savings
- End-product Sales Revenue
- Annual Net Profit
- Payback Period & ROI
- Total Net Profit
Download
Oil Sludge Pyrolysis ROI Report
- Specimen Market and Raw Materials
- Raw material & Energy Cost Savings
- End-product Sales Revenue
- Annual Net Profit
- Payback Period & ROI
- Total Net Profit
Download
Which Raw Materials Can Be Converted Into
Value?
Waste Plastics
Final Products ：Pyrolysis oil, Syngas, solid residue
Waste Tires
Final Products ：Pyrolysis oil, rCB(carbon black), Syngas, steel wire
Oil Sludge
Final Products ：Pyrolysis oil, Syngas, metal recovery,sand, water
End Product Commercial Value：
Pyrolysis oil ( ISCC certified fuel oil )
- Used as fuel in kilns, furnaces, and boilers for factories with high energy consumption.
- Processed into non-standard diesel, which can be used in heavy oil generators & heavy machinery engines.
- Processed into naphtha, which is used in plastic manufacturing, as a solvent, and as a gasoline blending component
Carbon black
- Sustainable Material: Renewable eco-friendly additive for bricks, asphalt modifiers, cement, inks & coatings
- Direct Industrial Use: Ready for cement, asphalt & coating production
- Waste-to-Product: Upcycled from plastics/tires into new materials
Combustible gas
- Main furnace heating: The recovered combustible gas can be used directly as combustion chamber fuel.
- Separate collection: The recovered combustible gas can be collected separately for other purposes.
Product Display
Oil & Gas Condensation
Hydroseal
Cooling Tower
Exhaust Gas
Denitrification System
Buffer Steam
Drum
Air-to-Air Heat Exchanger
Combustion Chamber
Reactor Body
High Temperature Fan
Screw Feed
Sealed Silo
Feed Hopper
How does BLL-30 Pyrolysis Work
01Pre-treatment of Raw Material
Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plants; and a tyre shredder is recommended for continuous pyrolysis plants.
02Pyrolysis Process
Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.
03Condensation Process
The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.
04Treatment of Flue Gas & Residues
The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through coping plate in the main furnace.
BLL-30 Parameters
| Model | BLL-30 |
|---|---|
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Fully Continuous |
| Final Oil Quality | Pyrolysis oil; Pyrolysis oil with wax or naphtha |
| Reactor Materil | 304/310S Stainless steel |
| Reactor Life Span (Years) | 5-8 |
| Guarantee (Months) | 12 |
| Delivery Time (Calendar Days) | 60-90 |
| Land Space Required (L*W*H*m) | 70*20*10 |
| Packing | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 60-90 |
Project Cases
4 Sets Plastic Pyrolysis Plant & 1 Set Distillation Plant in Netherland
Background:
A European startup plans to build a plastic-to-fuel chemical recycling plant to support the EU’s circular economy goals.
Challenge:
1. Excessive plastic waste, fossil fuel dependency, and harmful incineration practices
2. Plant must comply with NOx emission standards
3. Wax oil buildup in plastic pyrolysis
Solution:
1. Enlarge capacity: Parallel pyrolysis units for 30TPD capacity & get enough fuel oil
2. NOx compliance: Optimized combustion & advanced exhaust treatment
3. Wax oil solution: Dual-catalytic system prevents pipeline clogging
Results:
1. Sustainable plastic recycling: Meets demand + reduces CO₂
2. Closed-loop solution: Pyrolysis oil → new plastics (circular economy)
Learn More
Oil Sludge Pyrolysis Plant in North Africa
Background
This is a hazardous waste treatment company that focuses on recycling the oil sludge generated during the mining process of local oil companies, seeking large-scale, compliant treatment solutions to improve operational efficiency.
Challenge
1. Low recycling rate and resource waste
2. Strict compliance with environmental standards requirements
Solution
The pyrolysis technology is used to convert the oil sludge into pyrolysis oil, combustible gas and a small amount of solid residue, realizing the maximum recovery of resources. The pyrolysis oil can be sold directly, and the processing fee after recovery will bring a stable source of profit to the company, further improving the economic benefits of the project.
Results
It has successfully processed 4,800 tons of oil sludge annually, gradually developed into a leader in the local oil sludge recycling industry, and plans to expand the project output to further enhance its industry influence.
Learn More
100+ Industry Top Strategic Partners
Our company has established deep strategic partnerships with leading global companies, which not only enhances our technical
strength, but also proves the global recognition of BLL-30
Corsair of the Netherlands:
Corsair has strong technical accumulation and market influence in the field of waste resource utilization. As its strategic partner, we work with it to promote the application of innovative technologies.
Silver Star, the second largest oil company in Nigeria:
Silver Star is the second largest oil company in Nigeria and a leader in the oil industry. The strategic cooperation with it has enabled our technology to be widely verified and recognized by the market.
