Beston Group Factory Visit: Inside the BLL-30 Continuous Pyrolysis Plant

beston-bll-30-continuous-operation-onsite-visit

On March 30, 2026, Beston Group opened the doors of its manufacturing base to global partners for a full-day, hands-on demonstration of the BLL-30 continuous pyrolysis plant — live, in operation.
Rather than presenting data on a screen, we invited visitors directly onto the workshop floor. What they witnessed was the real thing: a fully running system processing waste tire granules at industrial scale.

beston-bll-30-continuous-operation-onsite-visit

The Technology: BLL-30 Fully Continuous Pyrolysis Plant

The BLL-30 is a fully continuous pyrolysis plant developed by Beston Group. It supports 30 days of uninterrupted operation, with an annual capacity of up to 10,000 tons of waste tires. Beston Group Compared to conventional batch-type equipment, it reduces energy consumption by 55% and emissions by 50%, with exhaust gas meeting EU standards. Bestonpyrolysis Its high level of automation ensures stable, efficient operation — making it one of the most advanced solutions available for industrial-scale solid waste recycling.

beston-resource-bll-30-technical-breakthrough

A Day in Full

Chapter1: Inside the Production Workshop

Equipped with hard hats and safety vests, visitors moved through the workshop and observed core production processes firsthand — from precision welding to quality control checkpoints. Every step of the workflow was on display, with nothing staged or simplified.

Chapter2: An Open Look at Industrial Performance

At Beston Group, we’ve always believed that no brochure or video can replace the experience of standing beside a machine that’s actually working. The BLL-30 is built for 30-day continuous operation, and that day, it ran exactly as designed.

Chapter3: Watching the Machine in Action

Up close, visitors saw tire granules fed continuously into the enclosed system and watched the full transformation process unfold. Unlike batch-type equipment, the BLL-30 handles continuous feeding and slag discharge without interruption — a practical demonstration of what high-efficiency, large-scale industrial processing actually looks like.

Chapter4: Direct Technical Dialogue

With engineers standing right beside the equipment, visitors asked detailed questions on everything from mechanical structure and condensing efficiency to control precision. Technical concepts that might seem abstract on paper became immediately clear in a live operating environment.

On-Site Footage

Looking Ahead

This visit was more than a showcase — it was a starting point for deeper collaboration. In 2026, Beston Group will continue organizing factory and project site visits, welcoming global partners to see our technology firsthand and explore what’s possible together.
If you’re working on solid waste recycling — whether it’s waste tires, plastics, oil sludge, or biomass — we’d love to have you here.

Further activities

2026 Site Visit & Technical Exchange
Time Activity Model Raw material Place Project Name
2026/1/22 Site Visit BLJ-20 plastic Beston Factory Plastic Pyrolysis Plant BLJ-20 Operation Visiting Tour 【Learn more
2026/1/26 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour 【Learn more
2026/2/11 Technical Exchange BLJ-16 oil sludge Oman 2th Oil Sludge Harmless Treatment Conference【Learn more
2026/3/26 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour
2026/3/30 Site Visit BLL-30 tyre Beston Factory Tyre Continous Pyrolysis Plant BLL-30 Operation Visiting Tour 【Learn more
2026/4/16 Site Visit BLL-30 plastic Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
2026/4/24 Site Visit BST-10 wood chips Mexico Biochar Production Plant Operation Visiting Tour
2026/5/20 Site Visit BLJ-16 oil sludge Hubei, China TDU Operation Visiting Tour
2026/5/14 Site Visit BST-50 Olive Shells Spain Biochar Production Plant Operation Visiting Tour
2026/6/17 Technical Exchange BST-50S Almond Shells USA 2026 North American Biochar Summit 【Registration open now!
2026/6/24 Site Visit BLJ-16 plastic France (TBC) Plastic Chemical Pyrolysis Recycling Plant Operationg Tour
2026/7/28 Site Visit BST-50 coconut shell Indonesia (Lampung) Biochar Production Plant Operation Visiting Tour
2026/7/23 Site Visit BLL-30 plastic/tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
2026/8/20 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour
2026/8/22 Site Visit BLL-30 plastic/tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
2026/9/24 Technical Exchange BLJ-16 plastic Finland (TBC) European Plastic Chemical Pyrolysis Recycling Conference
2026/9/23 Site Visit BST-30 wood chips Malaysia (TBC) Biochar Production Plant Operation Visiting Tour
2026/10/22 Technical Exchange BST-50 Olive Shells Spain 2th European Biochar Conference
2026/10/21 Site Visit BLJ-16 oil sludge Oman TDU Operation Visiting Tour
2026/11/20 Technical Exchange BLJ-16 tyre Chile South American End-of-Life tyre Resource Utilization Conference
2026/11/25 Site Visit BST-50S Almond Shells USA Biochar Production Plant Operation Visiting Tour
2026/12/18 Site Visit BST-06MAX Straw Beston Factory Biochar Production Plant Operation Visiting Tour
2026/12/20 Site Visit BLJ-16 plastic Morocco (TBC) Biochar Production Plant Operation Visiting Tour

    Contact Us

    Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

    Please specify your requirement by referring to the following aspects:

    1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

    2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

    3. When is the project supposed to be running? (Key info for A-Z project programming)

    4. Budget for machinery purchasing? (Key info for right model)

    * Your Message:

    *Used solely for project evaluation. Your information will not be shared.

    New Generation Biochar Production Equipment 720h Continuous Operation Test Success

    biochar-production-machine-BST-50-720h-continuous-operation

    Beston Technical Breakthroughs

    Tar-free carbonization process for cleaner operation and higher system reliability.
    Biochar verified by accredited German laboratories, meeting most EBC application requirements and aligning with Puro.earth standards.
    Fully automated control system delivering enhanced safety, stable performance, and user-friendly operation.

    BST-50S Vetted by Puro.earth

    The BST-50S biochar machine has been officially vetted by Puro.earth qualifying it for deployment in the global Carbon Dioxide Removal market.

    EU-Compliant Emissions

    BST-50S meets EU emission standards, with an advanced gas treatment system that minimizes CH₄ and N₂O emissions, ensuring stable operation under the world’s strictest regulations.

    EBC-Compliant Biochar Quality

    The biochar produced meets EBC requirements, ensuring high durability and long-term carbon stability—key foundations for premium applications and reliable carbon credit pricing.

    Technology meets CDR standards

    As a Puro.earth-vetted technology, BST-50S is directly applicable to global CDR projects, reducing technical review risks and shortening the path from production to carbon credit issuance.

    Unlock the Future of Carbon Credit Revenue with Beston Biochar Solutions

    contact us

    Beston Group Successfully Hosts BST-06 Max Biochar Machine Operation On-Site Tour

    Beston-Group-Successfully-Held-the-BST-06-Max-Biochar-Machine-Operation-On-Site-Tour

    On January 26th, 2026, Beston Group hosted a landmark on-site operation tour of its BST-06 Max Biochar Machine at the pilot plant in Jiaozuo Factory. Industry experts and strategic partners gathered to witness the full production cycle — from intelligent equipment startup to the stable, continuous output of high-quality biochar. The day also featured a forward-looking discussion on dMRV system integration and the future trajectory of biochar technology.

    Beston-Group-Successfully-Held-the-BST-06-Max-Biochar-Machine-Operation-On-Site-Tour

    A Day in Full

    Chapter1: Morning | 10:00 AM – 11:30 AM: Equipment Startup & Workshop Tour

    📍 Pilot Base & Manufacturing Workshop

    The day kicked off with the BST-06 Max running a live material test on waste wood chips 🪵. Visiting experts crowded around the PLC intelligent control panel as Beston’s engineers walked through each operational step in real time. The group then moved to the manufacturing workshop, where they observed the precision machining of core components, rigorous welding procedures, and full assembly processes up close. Beston engineers accompanied the group throughout, fielding questions at every stop.

    Chapter2: Midday | 11:30 AM – 12:30 PM: Coffee Break & Networking

    📍 Meeting Room

    In a relaxed and open setting, visiting experts and Beston’s technical and business teams engaged in candid, wide-ranging conversations — covering the evolution of the biochar industry, real-world applications of biochar equipment, and potential pathways for collaboration. The session deepened mutual understanding and laid the groundwork for future industrial chain partnerships.

    Chapter3: Afternoon I | 2:30 PM – 3:30 PM: Live Machine Operation Tour

    📍 Pilot Base & Laboratory

    After the break, experts returned to the experimental base to witness the complete pyrolysis process — wood chips transforming into finished biochar before their eyes. Guests even had the opportunity to handle freshly produced biochar firsthand. The group then toured Beston’s specialized on-site laboratory, where researchers presented a curated comparison of diverse biomass raw material samples alongside their corresponding BST-06 Max biochar outputs — a vivid demonstration of the machine’s versatility and consistency.

    Chapter4: Afternoon II | 3:30 PM – 6:00 PM: Solution Sharing, Q&A & dMRV Presentation

    📍 Meeting Room

    Beston’s technical team took the floor to present their latest biochar production solutions, followed by an open Q&A session that tackled the hard questions head-on — from process reliability and output consistency to long-term operational economics. The afternoon closed with a dedicated presentation from a dMRV partner, spotlighting the role of digital monitoring, traceability, and carbon removal accounting in making biochar production audit-ready for carbon registries.

    On-Site Footage

    Looking Ahead

    January 26th was more than a product showcase — it was proof that biochar technology has crossed the threshold from concept to stable, scalable industrial reality.
    We extend our deepest gratitude to every expert and partner who joined us, contributed their insights, and engaged so actively throughout the day. Your expertise and enthusiasm are precisely what drives Beston forward.
    The 2026 site tour calendar is full. We look forward to welcoming you at the next event — wherever in the world it takes us.

    Further activities

    2026 Site Visit & Technical Exchange
    Time Activity Model Raw material Place Project Name
    2026/1/22 Site Visit BLJ-20 plastic Beston Factory Plastic Pyrolysis Plant BLJ-20 Operation Visiting Tour 【Learn more
    2026/1/26 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour 【Learn more
    2026/2/11 Technical Exchange BLJ-16 oil sludge Oman 2th Oil Sludge Harmless Treatment Conference【Learn more
    2026/3/26 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour
    2026/3/30 Site Visit BLL-30 tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
    2026/4/16 Site Visit BLL-30 plastic Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
    2026/4/24 Site Visit BST-10 wood chips Mexico Biochar Production Plant Operation Visiting Tour
    2026/5/20 Site Visit BLJ-16 oil sludge Hubei, China TDU Operation Visiting Tour
    2026/5/14 Site Visit BST-50 Olive Shells Spain Biochar Production Plant Operation Visiting Tour
    2026/6/17 Technical Exchange BST-50S Almond Shells USA North America Biochar Conference
    2026/6/24 Site Visit BLJ-16 plastic France (TBC) Plastic Chemical Pyrolysis Recycling Plant Operationg Tour
    2026/7/28 Site Visit BST-50 coconut shell Indonesia (Lampung) Biochar Production Plant Operation Visiting Tour
    2026/7/23 Site Visit BLL-30 plastic/tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
    2026/8/20 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour
    2026/8/22 Site Visit BLL-30 plastic/tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
    2026/9/24 Technical Exchange BLJ-16 plastic Finland (TBC) European Plastic Chemical Pyrolysis Recycling Conference
    2026/9/23 Site Visit BST-30 wood chips Malaysia (TBC) Biochar Production Plant Operation Visiting Tour
    2026/10/22 Technical Exchange BST-50 Olive Shells Spain 2th European Biochar Conference
    2026/10/21 Site Visit BLJ-16 oil sludge Oman TDU Operation Visiting Tour
    2026/11/20 Technical Exchange BLJ-16 tyre Chile South American End-of-Life tyre Resource Utilization Conference
    2026/11/25 Site Visit BST-50S Almond Shells USA Biochar Production Plant Operation Visiting Tour
    2026/12/18 Site Visit BST-06MAX Straw Beston Factory Biochar Production Plant Operation Visiting Tour
    2026/12/20 Site Visit BLJ-16 plastic Morocco (TBC) Biochar Production Plant Operation Visiting Tour

      Contact Us

      Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

      Please specify your requirement by referring to the following aspects:

      1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

      2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

      3. When is the project supposed to be running? (Key info for A-Z project programming)

      4. Budget for machinery purchasing? (Key info for right model)

      * Your Message:

      *Used solely for project evaluation. Your information will not be shared.

      Beston Group Successfully Hosts BLJ-20 Plastic Pyrolysis Plant On-site Tour

      Successful-on-site-operation-tour-of-BLJ-20-plastic-pyrolysis-plant

      On January 22, 2026, Beston Group hosted a landmark on-site operation tour at its pilot plant in Jiaozuo City. Industry experts, partners, and investors gathered to witness live — from first ignition to continuous oil output — the full operational cycle of the BLJ-20, Beston’s most advanced plastic pyrolysis system to date.

      Successful-on-site-operation-tour-of-BLJ-20-plastic-pyrolysis-plant

      The Technology: Pyrolysis and Distillation, Finally as One

      The centerpiece of the day was the BLJ-20 Pyrolysis-Distillation Integrated Plant, officially launched in September 2025. Unlike conventional systems that treat pyrolysis and distillation as separate stages, the BLJ-20 unifies the entire workflow into a single, seamless process — dramatically cutting energy consumption while delivering a measurable upgrade in output oil quality.
      This is not incremental improvement. It is a fundamental rethinking of how plastic-to-fuel conversion should work.

      beston-resources-blj-20-launch

      A Day in Full

      Chapter1: Morning | 10:10 AM – 11:30 AM: Live Equipment Operation

      📍 Pilot Base & Manufacturing Workshop

      At precisely 10:10 AM, the ignition command was given. As the BLJ-20 roared to life , visitors followed every stage of the startup sequence up close — gaining hands-on insight into the equipment’s architecture, engineering precision, and Beston’s rigorous production management standards across materials, welding, and quality control.

      Chapter2: Afternoon | 2:30 PM – 4:00 PM: Technical Deep Dive

      📍 Conference Room

      Beston’s engineering leadership took the floor for an open Q&A session. Attendees probed the team on temperature control accuracy, operating cost structures, and real-world ROI projections. The discussion was candid, data-driven, and left participants with a clear-eyed view of the BLJ-20’s commercial viability .

      Chapter3: Afternoon | 4:00 PM – 5:30 PM: Oil Sample Showcase

      📍 Pilot Base — Sample Display Area

      By 4:00 PM, the BLJ-20 had been running steadily for six hours. Guests made their way to the sampling area to inspect freshly produced output — and the results spoke for themselves:

      Naphtha — Crystal clear in appearance; a premium-grade feedstock for the chemical and petrochemical industries.

      Non-Standard Diesel — Ready for direct industrial combustion or further refining into higher-value fuel products.

      The visible quality of both samples drew strong interest and set the tone for the conversations that followed.

      On-Site Footage

      Looking Ahead

      The January 22 open day was more than a product demonstration — it was a proof of concept delivered in real time, under real conditions, before real industry eyes.
      We extend our sincere gratitude to every partner and expert who joined us. Your engagement and trust are what challenge us to keep raising the bar. As we look to the road ahead, Beston remains unwavering in its commitment: pushing the boundaries of pyrolysis technology, and building the infrastructure for a truly circular, low-carbon future.

      Further activities

      2026 Site Visit & Technical Exchange
      Time Activity Model Raw material Place Project Name
      2026/1/22 Site Visit BLJ-20 plastic Beston Factory Plastic Pyrolysis Plant BLJ-20 Operation Visiting Tour 【Learn more
      2026/1/26 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour 【Learn more
      2026/2/11 Technical Exchange BLJ-16 oil sludge Oman 2th Oil Sludge Harmless Treatment Conference【Learn more
      2026/3/26 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour
      2026/3/30 Site Visit BLL-30 tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
      2026/4/16 Site Visit BLL-30 plastic Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
      2026/4/24 Site Visit BST-10 wood chips Mexico Biochar Production Plant Operation Visiting Tour
      2026/5/20 Site Visit BLJ-16 oil sludge Hubei, China TDU Operation Visiting Tour
      2026/5/14 Site Visit BST-50 Olive Shells Spain Biochar Production Plant Operation Visiting Tour
      2026/6/17 Technical Exchange BST-50S Almond Shells USA North America Biochar Conference
      2026/6/24 Site Visit BLJ-16 plastic France (TBC) Plastic Chemical Pyrolysis Recycling Plant Operationg Tour
      2026/7/28 Site Visit BST-50 coconut shell Indonesia (Lampung) Biochar Production Plant Operation Visiting Tour
      2026/7/23 Site Visit BLL-30 plastic/tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
      2026/8/20 Site Visit BST-06MAX wood chips Beston Factory Biochar Production Plant Operation Visiting Tour
      2026/8/22 Site Visit BLL-30 plastic/tyre Beston Factory Plastic Continous Pyrolysis Plant BLL-30 Operation Visiting Tour
      2026/9/24 Technical Exchange BLJ-16 plastic Finland (TBC) European Plastic Chemical Pyrolysis Recycling Conference
      2026/9/23 Site Visit BST-30 wood chips Malaysia (TBC) Biochar Production Plant Operation Visiting Tour
      2026/10/22 Technical Exchange BST-50 Olive Shells Spain 2th European Biochar Conference
      2026/10/21 Site Visit BLJ-16 oil sludge Oman TDU Operation Visiting Tour
      2026/11/20 Technical Exchange BLJ-16 tyre Chile South American End-of-Life tyre Resource Utilization Conference
      2026/11/25 Site Visit BST-50S Almond Shells USA Biochar Production Plant Operation Visiting Tour
      2026/12/18 Site Visit BST-06MAX Straw Beston Factory Biochar Production Plant Operation Visiting Tour
      2026/12/20 Site Visit BLJ-16 plastic Morocco (TBC) Biochar Production Plant Operation Visiting Tour

        Contact Us

        Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

        Please specify your requirement by referring to the following aspects:

        1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

        2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

        3. When is the project supposed to be running? (Key info for A-Z project programming)

        4. Budget for machinery purchasing? (Key info for right model)

        * Your Message:

        *Used solely for project evaluation. Your information will not be shared.

        Technical Breakthrough of BLL-30 Continuous Pyrolysis Plant

        beston-resource-bll-30-technical-breakthrough

        Convert Waste Plastic/Tyre/Oil-sludge to Fuel Oil & No-standard Diesel

        30 days runs continuously

        Annual processing capacity:

        6,000tons
        waste plastic

        10,000tons
        waste tires

        12,000tons
        oil sludge

        Why Technical Upgrade?

        Industry Status

        • Traditional pyrolysis plant has condensation blockage, unstable operation and low efficiency, difficult to make profits on a large scale
        • Excessive energy consumption, difficulty in meeting environmental emission standards, high disposal costs and risks of environmental fines
        • Labor costs account for a large proportion, and operating costs remain high
        • Fluctuating oil quality and unstable sales prices

        Upgraded BLL-30

        Designed for large-scale, high-efficiency and high-yield processing of plastics, oil sludge and tires, it opens a new era of resource recycling and stable profits.

        • Continuous operation for 30 days without stopping
        • The exhaust emissions meet EU standards, energy consumption reduced by 55%, emissions reduced by 50%
        • High automation, only 2-3 operators per shift
        • Temperature control accuracy ±10℃, improving waste treatment reaction efficiency and oil quality

        3 Key Breakthrough Technologies of BLL-30

        Oil & gas efficient condensation anti-polymerization technology

        30 days runs continuously

        Oil & gas efficient condensation: Direct spraying, mixing and condensation, rapid cooling, blocking olefin secondary polymerization, blocking oil and gas pipelines, causing equipment shutdown and maintenance.

        Hot smoke recycling and air preheating technology

        Reduced by 55% fuel consumption

        Thermal cycle: 80% high-temperature exhaust gas is recycled into the combustion chamber, mixed with 1300℃ hot air to heat the reactor.

        Waste heat utilization: 20% of the exhaust gas is preheated to the combustion air, double energy saving, reduce exhaust emissions by 50%.

        Main furnace multi-media automatic temperature control technology

        High degree of automation

        Intelligent adaptation: automatic adjustment of fuel ratio, adapting to mixed feeding of waste plastics/tire/oil sludge.

        Precise temperature control: ±10℃ constant temperature pyrolysis, oil product output rate increased by 15%.

        Free Download BLL-30 Pyrolysis Plant ROI Analysis

        Thank you for your interest. Download the ROI analysis now to check quantified costs, benefits,
        payback period, return rate, and output revenue.

        Waste Plastic Pyrolysis ROI Report

        • Specimen Market and Raw Materials
        • Raw material & Energy Cost Savings
        • End-product Sales Revenue
        • Annual Net Profit
        • Payback Period & ROI
        • Total Net Profit

        Download

        Waste Tyre Pyrolysis ROI Report

        • Specimen Market and Raw Materials
        • Raw material & Energy Cost Savings
        • End-product Sales Revenue
        • Annual Net Profit
        • Payback Period & ROI
        • Total Net Profit

        Download

        Oil Sludge Pyrolysis ROI Report

        • Specimen Market and Raw Materials
        • Raw material & Energy Cost Savings
        • End-product Sales Revenue
        • Annual Net Profit
        • Payback Period & ROI
        • Total Net Profit

        Download

        Which Raw Materials Can Be Converted Into
        Value?

        Waste Plastics

        Final Products :Pyrolysis oil, Syngas, solid residue

        Waste Tires

        Final Products :Pyrolysis oil, rCB(carbon black), Syngas, steel wire

        Oil Sludge

        Final Products :Pyrolysis oil, Syngas, metal recovery,sand, water

        End Product Commercial Value:

        Pyrolysis oil ( ISCC certified fuel oil )

        • Used as fuel in kilns, furnaces, and boilers for factories with high energy consumption.
        • Processed into non-standard diesel, which can be used in heavy oil generators & heavy machinery engines.
        • Processed into naphtha, which is used in plastic manufacturing, as a solvent, and as a gasoline blending component

        Carbon black

        • Sustainable Material: Renewable eco-friendly additive for bricks, asphalt modifiers, cement, inks & coatings
        • Direct Industrial Use: Ready for cement, asphalt & coating production
        • Waste-to-Product: Upcycled from plastics/tires into new materials

        Combustible gas

        • Main furnace heating: The recovered combustible gas can be used directly as combustion chamber fuel.
        • Separate collection: The recovered combustible gas can be collected separately for other purposes.

        Product Display

        Oil & Gas Condensation

        Hydroseal

        Cooling Tower

        Exhaust Gas
        Denitrification System

        Buffer Steam
        Drum

        Air-to-Air Heat Exchanger

        Combustion Chamber

        Reactor Body

        High Temperature Fan

        Screw Feed

        Sealed Silo

        Feed Hopper

        How does BLL-30 Pyrolysis Work

        01Pre-treatment of Raw Material

        Manual feeding or screw feeder/hydraulic feeder is used for feeding. After feeding the raw material into the furnace, the door is closed and locked. Note: if the raw material is tyres, a cutter is recommended for batch pyrolysis plants; and a tyre shredder is recommended for continuous pyrolysis plants.

        02Pyrolysis Process

        Burners and exhaust gas lances provide the heat required for the main furnace. The pyrolysis reactor is controlled at atmospheric/slightly positive pressure and the reaction temperature is below 500°C. Pyrolysis is carried out in a hermetically sealed oxygen-free state, resulting in the production of fuel oil, combustible gas, and solid residue products.

        03Condensation Process

        The high-temperature pyrolysis oil gas is cooled and liquefied by the oil channel condenser (the cooling medium is circulating water) to obtain fuel oil, stored in a storage tank. The non-condensable gas can be used as fuel for heating the main furnace after purification by water sealing and pressure stabilization.

        04Treatment of Flue Gas & Residues

        The high-temperature flue gas is cooled by a flue gas cooler under the action of an induced draft fan and then enters a spray tower for treatment. The solid slag produced is cooled by a water-cooled screw-type slag conveyor and then conveyed out of the main furnace using a drive-through coping plate in the main furnace.

        BLL-30 Parameters

        Model BLL-30
        Suitable Raw Materials Waste plastics; Tires; Oil sludge
        Input Capacity (Max.) Waste plastic pellets: 0.8-1.05t/h
        Rubber powder: 1.25-1.5t/h
        Oil sludge:1.8-2.3t/h
        Working Method Fully Continuous
        Final Oil Quality Pyrolysis oil;
        Pyrolysis oil with wax or naphtha
        Reactor Materil 304/310S Stainless steel
        Reactor Life Span (Years) 5-8
        Guarantee (Months) 12
        Delivery Time (Calendar Days) 60-90
        Land Space Required (L*W*H*m) 70*20*10
        Packing 20*6*3m in bulk+13*40HQ
        Installation Period (Calendar Days) 60-90

        Project Cases

        plastic pyrolysis plant in Netherland

        4 Sets Plastic Pyrolysis Plant & 1 Set Distillation Plant in Netherland

        Background:
        A European startup plans to build a plastic-to-fuel chemical recycling plant to support the EU’s circular economy goals.

        Challenge:
        1. Excessive plastic waste, fossil fuel dependency, and harmful incineration practices
        2. Plant must comply with NOx emission standards
        3. Wax oil buildup in plastic pyrolysis

        Solution:
        1. Enlarge capacity: Parallel pyrolysis units for 30TPD capacity & get enough fuel oil
        2. NOx compliance: Optimized combustion & advanced exhaust treatment
        3. Wax oil solution: Dual-catalytic system prevents pipeline clogging

        Results:
        1. Sustainable plastic recycling: Meets demand + reduces CO₂
        2. Closed-loop solution: Pyrolysis oil → new plastics (circular economy)

        Learn More

        Oil Sludge Pyrolysis Plant in Libya

        Oil Sludge Pyrolysis Plant in North Africa

        Background
        This is a hazardous waste treatment company that focuses on recycling the oil sludge generated during the mining process of local oil companies, seeking large-scale, compliant treatment solutions to improve operational efficiency.

        Challenge
        1. Low recycling rate and resource waste
        2. Strict compliance with environmental standards requirements

        Solution
        The pyrolysis technology is used to convert the oil sludge into pyrolysis oil, combustible gas and a small amount of solid residue, realizing the maximum recovery of resources. The pyrolysis oil can be sold directly, and the processing fee after recovery will bring a stable source of profit to the company, further improving the economic benefits of the project.

        Results
        It has successfully processed 4,800 tons of oil sludge annually, gradually developed into a leader in the local oil sludge recycling industry, and plans to expand the project output to further enhance its industry influence.

        Learn More

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        >

        100+ Industry Top Strategic Partners

        Our company has established deep strategic partnerships with leading global companies, which not only enhances our technical
        strength, but also proves the global recognition of BLL-30

        Corsair of the Netherlands:

        Corsair has strong technical accumulation and market influence in the field of waste resource utilization. As its strategic partner, we work with it to promote the application of innovative technologies.

        Silver Star, the second largest oil company in Nigeria:

        Silver Star is the second largest oil company in Nigeria and a leader in the oil industry. The strategic cooperation with it has enabled our technology to be widely verified and recognized by the market.

        cooperation-partner

          Contact Us

          Please fill in the form below and submit your inquiry. We will reply to you within 2 hours.

          Please specify your requirement by referring to the following aspects:

          1. What kind of material and expected end product are you planning to have? (The right solution begins with material and product)

          2. Which project stage are you currently in? Pre-research or comparison and evaluation? (Key info for project management)

          3. When is the project supposed to be running? (Key info for A-Z project programming)

          4. Budget for machinery purchasing? (Key info for right model)

          * Your Message:

          *Used solely for project evaluation. Your information will not be shared.

          Яндекс.Метрика